Removal and Installation: Removal
- Disconnect battery negative terminal. Refer to "REMOVAL AND INSTALLATION (QR25DE BATTERY) ".
- Remove the rocker cover. Refer to "REMOVAL AND INSTALLATION ".
- Remove the splash shield (RH). Refer to "COMPONENT ".
- Support the front of the engine using a suitable jack.
- Remove the torque rod and the engine mounting insulator and bracket (RH). Refer to "REMOVAL AND INSTALLATION ".
- Remove the coolant overflow reservoir tank.
- Disconnect variable timing control solenoid harness connector.
- Loosen the IVT control cover bolts in the order as shown in the figure below.
- Remove the IVT control cover by cutting the sealant using Tool.
Tool number : KV10111100 (J-37228)
- Remove the IVT control cover by cutting the sealant using Tool.
- Set the No. 1 cylinder at TDC on its compression stroke with the following procedure:
- Rotate crankshaft pulley clockwise, and align mating marks for TDC with timing indicator on front cover, as shown in the figure.
- At the same time, make sure that the mating marks on camshaft sprockets are lined up with the yellow links in the timing chain, as shown in the figure.
- If not, rotate crankshaft pulley one more turn to line up the mating marks to the yellow links, as shown in the figure.
- Disconnect and remove the camshaft position sensor.
- Pull the timing chain guide out between the camshaft sprockets through front cover.
- Remove camshaft sprockets with the following procedure.CAUTION:
- Do not rotate the crankshaft or camshaft while the timing chain is removed. It causes interference between valve and piston.
NOTE:- Chain tension holding work is not necessary. Crankshaft sprocket and timing chain do not disconnect structurally while front cover is attached.
- Line up the mating marks on camshaft sprockets with the yellow links in the timing chain, and paint an indelible mating mark on the sprocket and timing chain link plate.
- Push in the tensioner plunger and hold. Insert a stopper pin into the hole on tensioner body to hold the chain tensioner. Remove the timing chain tensioner.
- Use a wire with 0.5 mm (0.02 in) diameter for a stopper pin.
- Secure the hexagonal part of camshaft with a suitable tool. Loosen the camshaft sprocket mounting bolts and remove the camshaft sprockets.
- Loosen the camshaft bracket bolts in the order as shown in the figure, and remove the camshaft brackets and camshafts.
- Remove No. 1 camshaft bracket by slightly tapping it with a rubber mallet.
- Remove the valve lifters, if necessary.
- Check mounting positions, and set them aside in the order removed.