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Home >> Nissan-Datsun >> 2011 >> Sentra S >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 7 (Manual Transmission - RS6F52H) >> Service Information >> Input Shaft And Gears >> Disassembly and Assembly >> Assembly

Disassembly and Assembly: Assembly

WARNING: This page is about a different variant/trim than selected.
  1. Install 3rd needle bearing to input shaft.
  2. Install 3rd input gear, 3rd inner baulk ring, 3rd synchronizer cone, and 3rd outer baulk ring to input shaft.
    CAUTION: Replace 3rd inner baulk ring, 3rd synchronizer cone, and 3rd outer baulk ring as a set.
  3. Install 3rd-4th spread springs, 3rd-4th shifting inserts, and 3rd-4th synchronizer hub onto 3rd-4th coupling sleeve.
    CAUTION:
    • Be careful with orientation of 3rd-4th synchronizer hub.
    • Do not reuse 3rd-4th synchronizer hub and 3rd-4th coupling sleeve.
    • Replace 3rd-4th synchronizer hub and 3rd-4th coupling sleeve as a set.
      Fig 1: View Of 1st-2nd Synchronizer Hub And 1st-2nd Coupling Sleeve
      G04888961Courtesy of NISSAN MOTOR CO., U.S.A.
    • Be careful with orientation of 3rd-4th coupling sleeve.
      Fig 2: Identifying 3rd-4th Coupling Sleeve
      G04888962Courtesy of NISSAN MOTOR CO., U.S.A.
    • Be sure not to hook center projection of 2 spread springs on same shifting insert.
      Fig 3: Location Of Center Projection Of Two Spread Springs
      G04888963Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Press in 3rd-4th synchronizer hub assembly using Tool.

    Tool number : KV40105710 (-) 

    Fig 4: Installing 3rd-4th Synchronizer Hub Assembly
    G04888964Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION: Align grooves of 3rd-4th shifting insert and 3rd outer baulk ring.
  5. Press in 4th input gear bushing using Tool.

    Tool number : KV40105710 (-) 

  6. Install 4th baulk ring.
  7. Install 4th needle bearing and 4th input gear to input shaft.
    Fig 5: Pressing In 4th Input Gear Bushing Using Tool
    G04888965Courtesy of NISSAN MOTOR CO., U.S.A.
  8. Select thrust washer so that dimension "C2" satisfies the standard value below. Then install thrust washer onto input shaft. Refer to "AVAILABLE THRUST WASHER ".

    Standard value for dimension "C2" :  Refer to "AVAILABLE THRUST WASHER ".

    Fig 6: Identifying Thrust Washer
    G04888966Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION: Only one thrust washer can be selected.
  9. Press in 5th input gear bushing using Tool.

    Tool number : KV40105710 (-) 

    Fig 7: Pressing 5th Input Gear Bushing
    G04888967Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION: Do not reuse 5th input gear bushing.
  10. Install 5th needle bearing and 5th input gear to input shaft.
  11. Install 5th baulk ring.
  12. Install 5th-6th synchronizer hub, 5th-6th spread springs, and 5th-6th shifting inserts onto 5th-6th coupling sleeve.
    CAUTION:
    • Be careful with orientation of 5th-6th synchronizer hub.
      Fig 8: Installing 5th-6th Synchronizer Hub, 5th-6th Spread Springs & 5th-6th Shifting Inserts Onto 5th-6th Coupling Sleeve
      G07138996Courtesy of NISSAN MOTOR CO., U.S.A.
    • Do not reuse 5th-6th synchronizer hub and 5th-6th coupling sleeve.
    • Replace 5th-6th synchronizer hub and 5th-6th coupling sleeve as a set.
    • Be careful with orientation of 5th-6th coupling sleeve.
      Fig 9: View Of 5th-6th Synchronizer Hub And 5th-6th Coupling Sleeve
      G07138997Courtesy of NISSAN MOTOR CO., U.S.A.
    • Be sure not to hook center projection of 2 spread springs on same shifting insert.
      Fig 10: Location Of Center Projection Of Two Spread Springs
      G04888963Courtesy of NISSAN MOTOR CO., U.S.A.
  13. Press in 5th-6th synchronizer hub assembly using Tool.

    Tool number : KV40105710 (-) 

    CAUTION: Align grooves of 5th-6th shifting insert and 5th baulk ring.
    Fig 11: Installing 5th-6th Synchronizer Hub Assembly
    G04888971Courtesy of NISSAN MOTOR CO., U.S.A.
  14. Install 6th needle bearing, 6th input gear, 6th baulk ring onto 6th input gear bushing and then press in 6th input gear bushing onto input shaft using Tool.

    Tool number : ST33200000 (J-26082) 

    Fig 12: Installing 6th Needle Bearing, 6th Input Gear, 6th Baulk Ring Onto 6th Input Gear Bushing
    G04888972Courtesy of NISSAN MOTOR CO., U.S.A.
  15. Install snap ring onto input shaft and make sure that end play (gap between snap ring and groove) of 6th input gear bushing satisfies the standard value.

    End play standard value :Refer to  "AVAILABLE SNAP RINGS ".

    Fig 13: Installing Snap Ring Onto Input Shaft
    G04888973Courtesy of NISSAN MOTOR CO., U.S.A.
    • If measurement is outside the standard range, select snap ring. Refer to "AVAILABLE SNAP RINGS ".
      CAUTION: Do not reuse snap ring.
  16. Press in input shaft rear bearing using Tool.

    Tool number : ST30901000 (J-26010-01) 

    Fig 14: Pressing In Input Shaft Rear Bearing Using Tool
    G04888974Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION: Install input shaft rear bearing with its brown surface facing the 6th input gear side.
  17. Press in input shaft front bearing using Tools.

    Tool number A: ST33052000 (-) 

    B: ST30032000 (J-26010-01) 

    Fig 15: Pressing In Input Shaft Front Bearing Using Tools
    G04888975Courtesy of NISSAN MOTOR CO., U.S.A.
  18. Install oil channel onto input shaft.
  19. Check end play of 3rd, 4th, 5th, and 6th input gears.

    End play standard value 

    :  Refer to "GEAR END PLAY ".

    Fig 16: Checking End Play Of 3rd, 4th, 5th And 6th Input Gears
    G04888956Courtesy of NISSAN MOTOR CO., U.S.A.
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