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Disassembly and Assembly: Disassembly

WARNING: This page is about a different variant/trim than selected.
  1. Remove drain plug and gasket from clutch housing.
    Fig 1: Location Of Drain Plug And Gasket
    G07138644Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Remove plug bolt and then plug and O-ring from clutch housing.
    Fig 2: Location Of Plug Bolt, Plug And O-Ring
    G07138645Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Remove plug and gasket from transaxle case.
    Fig 3: Location Of Plug And Gasket Case
    G07138646Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Remove park/neutral position (PNP) switch (1) from transaxle case.
  5. Remove back-up lamp switch (2) and plunger from transaxle case.
    CAUTION: Do not lose plunger.
  6. Remove air breather tube (3) from transaxle case.
    Fig 4: Location Of Air Breather Tube On Transaxle Case
    G07138647Courtesy of NISSAN MOTOR CO., U.S.A.
  7. Remove guide bolt from transaxle case.
    Fig 5: Location Of Guide Bolt From On Case
    G07138648Courtesy of NISSAN MOTOR CO., U.S.A.
  8. Remove retaining pin using suitable tool and then remove selector lever from transaxle case.
    Fig 6: Location Of Retaining Pin
    G07138649Courtesy of NISSAN MOTOR CO., U.S.A.
  9. Remove transaxle case bolts.
    Fig 7: Removing Transaxle Case Bolts
    G07138650Courtesy of NISSAN MOTOR CO., U.S.A.
  10. Remove bore plug from transaxle case using suitable tool.
    CAUTION:
    • Do not damage transaxle case.
    • Access bore plug from cutout (A) of transaxle case when removing.
      Fig 8: Removing Bore Plug From Transaxle Case Using Suitable Tool
      G07138651Courtesy of NISSAN MOTOR CO., U.S.A.
  11. Remove transaxle case following the procedures below.
    1. Expand snap ring at mainshaft rear bearing accessing from the bore plug hole. Then pull up transaxle case from clutch housing until snap ring comes off.
      Fig 9: Removing Transaxle Case Snap Reing
      G07138652Courtesy of NISSAN MOTOR CO., U.S.A.
    2. With shifter lever A (1) held in the position shown in the figure, remove transaxle case from clutch housing.
      CAUTION: Do not drop adjusting shims.
      NOTE: Make sure to hold shifter lever A in the position shown in the figure. Otherwise transaxle case cannot be removed from clutch housing.
      Fig 10: Identifying Shifter Lever
      G07138653Courtesy of NISSAN MOTOR CO., U.S.A.
  12. Remove oil gutter A (1) and oil gutter B (2) from transaxle case.
    Fig 11: Removing Oil Gutter And Oil Gutter From Transaxle Case
    G07138654Courtesy of NISSAN MOTOR CO., U.S.A.
  13. Remove snap ring from transaxle case.
    Fig 12: Removing Snap Ring From Transaxle Case
    G07138655Courtesy of NISSAN MOTOR CO., U.S.A.
  14. Remove retaining pin using suitable tool and then remove shifter lever A and shifter lever B from transaxle case.

    Tool number : KV381054S0 (J-34286) 

    Fig 13: Removing Retaining Pin Using Suitable Tool
    G07138656Courtesy of NISSAN MOTOR CO., U.S.A.
  15. Remove differential side bearing outer race (transaxle case side) from transaxle case using Tool. Then remove differential side bearing adjusting shim from transaxle case.
    CAUTION: Do not damage transaxle case or differential side bearing outer race.
    Fig 14: Removing Differential Side Bearing Outer Race (Transaxle Case Side) From Transaxle Case Using Tool
    G07138657Courtesy of NISSAN MOTOR CO., U.S.A.
  16. Remove differential side oil seal from transaxle case using suitable tool.
    CAUTION: Do not damage transaxle case.
    Fig 15: Removing Differential Side Oil Seal From Transaxle Case Using Suitable Tool
    G07138658Courtesy of NISSAN MOTOR CO., U.S.A.
  17. Remove shifter lever oil seal (1) and striking rod oil seal (2) from transaxle case.
    CAUTION: Do not damage transaxle case.
    Fig 16: Removing Shifter Lever Oil Seal And Striking Rod Oil Seal From Transaxle Case
    G07138659Courtesy of NISSAN MOTOR CO., U.S.A.
  18. Remove striking rod shim (1), striking rod adjusting shim (2), mainshaft rear bearing adjusting shim (3), input shaft rear bearing adjusting shim (4), and reverse idler gear adjusting shim (5).
    Fig 17: Removing Striking Rod Shim, Striking Rod Adjusting Shim, Mainshaft Rear Bearing Adjusting Shim
    G07138660Courtesy of NISSAN MOTOR CO., U.S.A.
  19. Remove retaining pin of reverse shift fork (1) using suitable tool.
    Fig 18: Removing Retaining Pin Of Reverse Shift Fork Using Suitable Tool
    G07138661Courtesy of NISSAN MOTOR CO., U.S.A.
  20. Rotate striking lever of striking rod assembly as shown in the figure. Then rotate reverse fork rod to a position where bracket of reverse fork rod does not interfere with striking lever of striking rod assembly.
  21. Pull out reverse shift fork and reverse fork rod.
    Fig 19: Pulling Out Reverse Shift Fork And Reverse Fork Rod
    G07138662Courtesy of NISSAN MOTOR CO., U.S.A.
  22. Remove retaining pin of 5th-6th shift fork (1) using suitable tool.
    Fig 20: Removing Retaining Pin Of 5th-6th Shift Fork Using Suitable Tool
    G07138663Courtesy of NISSAN MOTOR CO., U.S.A.
  23. Remove retaining pin of 3rd-4th shift fork (1) using a suitable tool.
  24. Pull out 3rd-4th fork rod (2).
    Fig 21: Pulling Out 3rd-4th Fork Rod
    G07138664Courtesy of NISSAN MOTOR CO., U.S.A.
  25. Pull out 5th-6th shift fork (1) and 5th-6th fork rod (2).
    Fig 22: Pulling Out 5th-6th Shift Fork And 5th-6th Fork Rod
    G07138665Courtesy of NISSAN MOTOR CO., U.S.A.
  26. Pull out 3rd-4th shift fork (1).
    Fig 23: Pulling Out 3rd-4th Shift Fork
    G07138666Courtesy of NISSAN MOTOR CO., U.S.A.
  27. Remove retaining pin of 1st-2nd shift fork (1) using suitable tool.
  28. Pull out 1st-2nd shift fork and 1st-2nd fork rod (2).
    Fig 24: Pulling Out 1st-2nd Shift Fork And 1st-2nd Fork Rod
    G07138667Courtesy of NISSAN MOTOR CO., U.S.A.
  29. Remove striking rod assembly (1).
    Fig 25: Removing Striking Rod Assembly
    G07138668Courtesy of NISSAN MOTOR CO., U.S.A.
  30. Remove gear components from clutch housing in the following procedure.
    1. Remove a set of input shaft assembly, mainshaft assembly, and reverse idler gear assembly by tapping the tip of input shaft from the back of the clutch housing with a plastic hammer.
      CAUTION: Always withdraw mainshaft straight out. Failure to do so can damage resin oil channel on clutch housing side.
    2. Remove final drive assembly.
      Fig 26: Removing Final Drive Assembly
      G07138669Courtesy of NISSAN MOTOR CO., U.S.A.
  31. Remove magnet from clutch housing.
    Fig 27: Removing Magnet From Clutch Housing
    G07138670Courtesy of NISSAN MOTOR CO., U.S.A.
  32. Remove mainshaft bearing retainer and then mainshaft front bearing from clutch housing using the Tool.

    Tool number : KV381054S0 (J-34286) 

    CAUTION: Do not damage clutch housing, mainshaft front bearing, or oil channel.
  33. Remove oil channel from clutch housing.
    Fig 28: Removing Oil Channel From Clutch Housing
    G07138671Courtesy of NISSAN MOTOR CO., U.S.A.
  34. Remove differential side bearing outer race (clutch housing side) from clutch housing using the Tool.

    Tool number : KV381054S0 (J-34286) 

    CAUTION: Do not damage clutch housing or differential side bearing outer race.
    Fig 29: Removing Differential Side Bearing Outer Race (Clutch Housing Side) From Clutch Housing Using Tool
    G07138672Courtesy of NISSAN MOTOR CO., U.S.A.
  35. Remove input shaft oil seal from clutch housing, using suitable tool.
    CAUTION: Do not damage clutch housing.
    Fig 30: Removing Input Shaft Oil Seal From Clutch Housing Using Suitable Tool
    G07138673Courtesy of NISSAN MOTOR CO., U.S.A.
  36. Remove differential side oil seal from clutch housing, using suitable tool.
    CAUTION: Do not damage clutch housing.
    Fig 31: Removing Differential Side Oil Seal From Clutch Housing Using Suitable Tool
    G07138674Courtesy of NISSAN MOTOR CO., U.S.A.
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