Removal and Installation: Installation
WARNING: This page is about a different variant/trim than selected.
- Install the valve lifters, if removed.
- Install them in the same position from which they were removed.
- Install the camshafts.
- The distinction between the intake and exhaust camshafts is in a difference of shapes of the back end:
Intake (B): Signal plate for the camshaft position sensor (PHASE)
Exhaust (A): Cone end shape
- Install camshafts so that the dowel pins on the front side are positioned as shown in the figure.
- The distinction between the intake and exhaust camshafts is in a difference of shapes of the back end:
- Install camshaft brackets.
- Install by referring to identification mark on upper surface mark.
- Install so that identification mark can be correctly read when viewed from the exhaust side.
- Install No. 1 camshaft bracket as follows.
- Apply sealant to No. 1 camshaft bracket as shown in the figure.
- Use Genuine Silicone RTV Sealant, or equivalent. Refer to "RECOMMENDED CHEMICAL PRODUCT AND SEALANT ".
CAUTION:- After installation, be sure to wipe off any excessive sealant leaking from part "A" (both on right and left sides).
- Apply sealant to camshaft bracket contact surface on the front cover backside.
- Apply sealant to the outside of bolt hole on front cover.
- Position the No. 1 camshaft bracket near the mounting position, and install it without disturbing the sealant applied to the surfaces.
- Tighten camshaft bracket bolts in four steps in the order as shown in the figure.
Step 1 (bolts 9 - 11) : 1.96 N.m (0.2 kg-m, 17 in-lb)
Step 2 (bolts 1 - 8) : 1.96 N.m (0.2 kg-m, 17 in-lb)
Step 3 (bolts 1 - 11) : 5.88 N.m (0.6 kg-m, 52 in-lb)
Step 4 (bolts 1 - 11) : 10.4 N.m (1.02 kg-m, 92 in-lb)
CAUTION: After tightening camshaft bracket bolts, be sure to wipe off excessive sealant from the parts listed below.- Mating surface of rocker cover.
- Mating surface of front cover, when installed without the front cover.
- Install camshaft sprockets.
- Install them by lining up the mating marks on each camshaft sprocket with the ones painted on the timing chain during removal.
- Before installation of chain tensioner, it is possible to re-match the marks on timing chain with the ones on each sprocket.
- Install chain tensioner.CAUTION:
- After installation, pull the stopper pin off completely, and make sure that the tensioner is fully released.
- Install chain guide.
- Install IVT control cover with the following procedure.
- Install IVT control solenoid valve to IVT control cover.
- Install three O-rings to front cover side.
- Apply Genuine Silicone RTV Sealant to the positions as shown in the figure (A). Refer to "RECOMMENDED CHEMICAL PRODUCT AND SEALANT ".
- Install IVT control cover.
- Tighten the bolts in the numerical order as shown in the figure below.
- Check and adjust valve clearances. Refer to "VALVE CLEARANCE ".
- Installation of the remaining components is in the reverse order of removal.