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Disassembly and Assembly: Disassembly

WARNING: This page is about a different variant/trim than selected.
  1. Remove drain plug and gasket from clutch housing, using a suitable tool and then drain gear oil.
  2. Remove filler plug and gasket from transaxle case.
  3. Remove selector lever (1) retaining pin with a pin punch to remove selector lever.
  4. Remove bracket (2) and position switch (3) from transaxle case.
    Fig 1: Removing Bracket And Position Switch From Transaxle Case
    G04926390Courtesy of NISSAN MOTOR CO., U.S.A.
  5. Remove transaxle case bolts.
    Fig 2: Location Of BoltsTransaxle Case Bolts
    G04926391Courtesy of NISSAN MOTOR CO., U.S.A.
  6. Remove reverse idler shaft bolt and seal washer.
    Fig 3: Location Of Bolts Of Reverse Idler Shaft Bolt
    G04926392Courtesy of NISSAN MOTOR CO., U.S.A.
  7. Remove transaxle case (2) while rotating shifter lever A (1) in the direction as shown in the figure.
    Fig 4: Removing Transaxle Case While Rotating Shifter Lever
    G05914912Courtesy of NISSAN MOTOR CO., U.S.A.
  8. Remove selector spring (1) from return bushing (A).
    Fig 5: Removing Selector Spring From Return Bushing
    G05914913Courtesy of NISSAN MOTOR CO., U.S.A.
  9. Shift 1st-2nd fork rod (1), fork rod (2), and reverse fork rod (3) to the neutral position.
  10. Remove selector (4) from clutch housing.
    Fig 6: Removing Selector From Clutch Housing
    G04926395Courtesy of NISSAN MOTOR CO., U.S.A.
  11. Remove reverse idler shaft assembly (1) according to the following procedures.
    1. Pull up input shaft assembly (2), mainshaft assembly (3), fork rod (4), and 1st-2nd fork rod (5).
      NOTE: It is easier to pull up when shifting each fork rod to each shaft side.
    2. Remove reverse idler shaft assembly and reverse fork rod (6) from clutch housing.
  12. Remove spring washer from clutch housing.
    Fig 7: Removing Spring Washer From Clutch Housing
    G05914915Courtesy of NISSAN MOTOR CO., U.S.A.
  13. Pull up and remove input shaft assembly (1), mainshaft assembly (2), fork rod (3), and 1st-2nd fork rod (4) from clutch housing.
    NOTE: It is easier to pull up when shifting each fork rod to each shaft side.
    Fig 8: Removing Input Shaft Assembly, Mainshaft Assembly, Fork Rod, And 1st-2nd Fork Rod From Clutch Housing
    G05914916Courtesy of NISSAN MOTOR CO., U.S.A.
  14. Remove final drive assembly (1) from clutch housing.
  15. Remove magnet from clutch housing.
    Fig 9: Removing Magnet From Clutch Housing
    G04926400Courtesy of NISSAN MOTOR CO., U.S.A.
  16. Remove differential side oil seals (1) from clutch housing and transaxle case.
    CAUTION: Never damage clutch housing and transaxle case.
    Fig 10: Removing Differential Side Oil Seals From Clutch Housing And Transaxle Case
    G04926401Courtesy of NISSAN MOTOR CO., U.S.A.
  17. Remove differential side bearing outer race (1) from clutch housing, using a brass rod.
    CAUTION: Never damage clutch housing.
    Fig 11: Removing Differential Side Bearing Outer Race From Clutch Housing Using Brass Rod
    G04926402Courtesy of NISSAN MOTOR CO., U.S.A.
  18. Remove differential side bearing outer race (1) from transaxle case, using a brass rod.
    CAUTION: Never damage transaxle case.
  19. Remove shim (2) from transaxle case.
    Fig 12: Removing Shim From Transaxle Case
    G04926403Courtesy of NISSAN MOTOR CO., U.S.A.
  20. Remove shifter lever A (1) retaining pin, using a suitable tool.
  21. Remove shifter lever A from transaxle case.
    Fig 13: Removing Shifter Lever A From Transaxle Case
    G05914921Courtesy of NISSAN MOTOR CO., U.S.A.
  22. Remove shifter lever B (1) from transaxle case.
    Fig 14: Removing Shifter Lever B From Transaxle Case
    G04926405Courtesy of NISSAN MOTOR CO., U.S.A.
  23. Remove oil gutter (1) from transaxle case.
    Fig 15: Removing Oil Gutter From Transaxle Case
    G04926407Courtesy of NISSAN MOTOR CO., U.S.A.
  24. Remove bushings (1) from transaxle case, using a suitable tool.
    Fig 16: Removing Bushings From Transaxle Case Using Suitable Tool
    G07107221Courtesy of NISSAN MOTOR CO., U.S.A.
  25. Remove mainshaft rear bearing outer race from transaxle case, using a suitable tool.
  26. Remove mainshaft rear bearing adjusting shim from transaxle case.
    Fig 17: Removing Mainshaft Rear Bearing Adjusting Shim From Transaxle Case
    G04926410Courtesy of NISSAN MOTOR CO., U.S.A.
  27. Remove snap ring (1) and oil channel (2) from transaxle case.
    Fig 18: Removing Snap Ring And Oil Channel From Transaxle Case
    G07107223Courtesy of NISSAN MOTOR CO., U.S.A.
  28. Remove input shaft oil seal (1) from clutch housing, using a suitable tool.
    CAUTION: Never damage clutch housing.
    Fig 19: Removing Input Shaft Oil Seal From Clutch Housing Using Suitable Tool
    G07107224Courtesy of NISSAN MOTOR CO., U.S.A.
  29. Remove mainshaft front bearing outer race (1) from clutch housing, using Tool (A) and a suitable tool (B).

    Tool number : KV381054S0 (J-34286) 

    Fig 20: Removing Mainshaft Front Bearing Outer Race From Clutch Housing Using Tool
    G07107225Courtesy of NISSAN MOTOR CO., U.S.A.
  30. Remove oil channel (2) from clutch housing.
  31. Remove bushing (1) from clutch housing, using suitable tool.
    Fig 21: Removing Bushing From Clutch Housing Using Suitable Tool
    G07107226Courtesy of NISSAN MOTOR CO., U.S.A.
  32. Remove two way connector (1) from clutch housing.
  33. Remove plug from clutch housing.
    Fig 22: Removing Plug From Clutch Housing
    G04926415Courtesy of NISSAN MOTOR CO., U.S.A.
  34. Remove pinion gear (1) and pinion shaft (2) from clutch housing.
    Fig 23: Removing Pinion Gear And Pinion Shaft From Clutch Housing
    G04926416Courtesy of NISSAN MOTOR CO., U.S.A.
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