Selecting Adjusting Shim
Gear Ring Bearing Adjusting Shim (Transfer Case Side)
- Measure F, H, I, R and U shown in the measurement points.
- Convert the values F, H, I, R and U according to the standards below.
F: Value obtained by subtracting 163.00 mm (6.42 in) from the reading [in increments of 0.01 mm (0.0004 in)].
H: Value obtained by subtracting 83.00 mm (3.268 in) from the reading [in increments of 0.01 mm (0.0004 in)].
I: Value obtained by subtracting 131.90 mm (5.19 in) from the reading [in increments of 0.01 mm (0.0004 in)].
R: Value obtained by subtracting 17.00 mm (0.6693 in) from the reading [in increments of 0.01 mm (0.0004 in)].
U: Value obtained by subtracting 89.50 mm (3.5236 in) from the reading [in increments of 0.01 mm (0.0004 in)].
- Check dimension Z on the drive gear side face.NOTE: Dimension Z indicates the difference between the optimum engagement and the standard dimensions in increments of 0.01 mm (0.0004 in) written on the drive gear side face.
- Use the formula below to calculate gear ring bearing adjusting shim (transfer case side) thickness T1.
T1 = (I - F + H + Z - U - R) x 0.01 mm (0.0004 in) + 1.49 mm (0.0587 in)
- Select the gear ring bearing adjusting shim (transfer case side).
- Only one adjusting shim can be selected.
- If no adjusting shim with the calculated value is available, select the thicker and closest one.
Gear Ring Bearing Adjusting Shim (Adapter Case Side)
- Measure F, H, J, K, U and V shown in the measurement points.
- Convert the values F, H, J, K, U and V according to the standards below.
F: Value obtained by subtracting 163.00 mm (6.42 in) from the reading [in increments of 0.01 mm (0.0004 in)].
H: Value obtained by subtracting 83.00 mm (3.268 in) from the reading [in increments of 0.01 mm (0.0004 in)].
J: Value obtained by subtracting 109.50 mm (4.31 in) from the reading [in increments of 0.01 mm (0.0004 in)].
K: Value obtained by subtracting 14.40 mm (0.5669 in) from the reading [in increments of 0.01 mm (0.0004 in)].
U: Value obtained by subtracting 89.50 mm (3.5236 in) from the reading [in increments of 0.01 mm (0.0004 in)].
V: Value obtained by subtracting 17.00 mm (0.6693 in) from the reading [in increments of 0.01 mm (0.0004 in)].
- Check dimension Z on the drive gear side face.NOTE: Dimension Z indicates the difference between the optimum engagement and the standard dimensions in increments of 0.01 mm (0.0004 in) written on the drive gear side face.
- Use the formula below to calculate gear ring bearing adjusting shim (adapter case side) thickness T2.
T2 = (K + F - H - Z + U - J - V) x 0.01 mm (0.0004 in) + 1.49 mm (0.0587 in)
- Select the gear ring bearing adjusting shim (adapter case side).
- Only one adjusting shim can be selected.
- If no adjusting shim with the calculated value is available, select the thicker and closest one.
Pinion Sleeve Shim
- Measure L, N and Q shown in the measurement points.
- Check the dimension S written on the gear end of the drive pinion.NOTE: The dimension S indicates the difference between the optimum engagement and the standard dimensions in increments of 0.01 mm (0.0004 in) written on the gear end of the drive pinion.
- Use the formula below to calculate pinion sleeve shim thickness T3.
T3 = [74.6 mm (2.937 in) + S] + N + Q - L
- Select the pinion sleeve shim.