MAINSHAFT And Gear: Disassembly
WARNING: This page is about a different variant/trim than selected.
- Remove 4th main gear with the following procedure.
- Set a puller [Commercial service tool] to 4th main gear.
- Remove mainshaft bearing and reverse main gear bushing together with 4th main gear from mainshaft with a pressing machine.CAUTION: Never drop mainshaft.
- Remove 3rd-4th main spacer from mainshaft.
- Remove 1st main gear with the following procedure.
- Set a puller [Commercial service tool] to 1st main gear.
- Remove 3rd main gear together with 1st main gear from mainshaft with a pressing machine.CAUTION:
- Never damage 1st outer bulk ring.
- Never drop mainshaft.
- Remove 1st outer bulk ring, 1st synchronizer cone, 1st inner bulk ring, and 1st needle bearing from mainshaft.
- Remove 2nd main gear with the following procedure.
- Set a puller [Commercial service tool] to 2nd main gear.CAUTION: Set V-block in the position where V-block does not contact with collar of mainshaft.
- Remove 1st gear bushing, 1st-2nd synchronizer hub assembly, 2nd outer bulk ring, 2nd synchronizer cone, and 2nd inner bulk together with 2nd main gear from mainshaft with a pressing machine.CAUTION:
- Never damage mainshaft.
- Never drop mainshaft.
- Set a puller [Commercial service tool] to 2nd main gear.
- Remove 1st-2nd spread springs, 1st-2nd shifting inserts, and 1st-2nd coupling sleeve from 1st-2nd synchronizer hub.
- Remove 2nd needle bearing from mainshaft.
- Remove snap ring from mainshaft.
- Remove 6th main gear with the following procedure.
- Set a puller [Commercial service tool] to 6th main gear.CAUTION: Set V-block in the position where V-block does not contact with collar of mainshaft.
- Remove 6th bulk ring and 5th-6th synchronizer hub assembly together with 6th main gear from mainshaft with a pressing machine.
- Set a puller [Commercial service tool] to 6th main gear.
- Remove 5th-6th spread springs, 5th-6th shifting inserts, and 5th-6th coupling sleeve from 5th-6th synchronizer hub.
- Remove 6th needle bearing from mainshaft.