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Disassembly and Assembly: Assembly

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  1. Press-fit the mainshaft front bearing inner race (1) onto the mainshaft using Tool (A).

    Tool number A: ST36720030 ( - ) 

    Fig 1: Identifying Mainshaft Front Bearing Inner Race
    G04926467Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Install 1st main gear (1), and 1st-2nd synchronizer assembly (2) onto the mainshaft.
  3. Press-fit the bushing (3) onto the mainshaft using Tool (A).

    Tool number A: KV32102700 ( - ) 

    Fig 2: Identifying 1st Main Gear And 1st-2nd Synchronizer Assembly
    G04926468Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Press-fit 3rd main gear (1) onto the mainshaft with Tool (A) after installing the 2nd main gear (2) and the 3rd main gear (1) onto the mainshaft.

    Tool number A: KV32102700 ( - ) 

    Fig 3: Identifying 3rd Main Gear And 2nd Main Gear
    G04926469Courtesy of NISSAN MOTOR CO., U.S.A.
  5. Select the thickness of the intermediate adjusting shim (1) needed by measuring the distance "L" between the base of the mainshaft (2) and the top of the 3rd main gear (3). Refer to the following table to determine the thickness of the adjusting shim.
    SHIM THICKNESS SPECIFICATIONS

    Unit: mm (in)
    Distance "L" Adjusting shim thickness
    147.690 - 147.666 (5.8146 - 5.8136) 1.500 (0.0591)
    147.665 - 147.641 (5.8136 - 5.8126) 1.525 (0.0600)
    147.640 - 147.616 (5.8126 - 5.8116) 1.550 (0.0610)
    147.615 - 147.591 (5.8116 - 5.8107) 1.575 (0.0620)
    147.590 - 147.566 (5.8106 - 5.8097) 1.600 (0.0630)
    147.565 - 147.541 (5.8096 - 5.8087) 1.625 (0.0640)
    147.540 - 147.516 (5.8086 - 5.8077) 1.650 (0.0650)
    147.515 - 147.491 (5.8077 - 5.8067) 1.675 (0.0659)
    147.490 - 147.466 (5.8067 - 5.8057) 1.700 (0.0669)
    147.465 - 147.441 (5.8057 - 5.8048) 1.725 (0.0679)
    147.440 - 147.416 (5.8047 - 5.8038) 1.750 (0.0689)
    147.415 - 147.391 (5.8037 - 5.8028) 1.775 (0.0699)
    Fig 4: Measuring Distance ;L ; Between Base Of Mainshaft
    G04926470Courtesy of NISSAN MOTOR CO., U.S.A.
  6. Install selected intermediate adjusting shim.
  7. Press-fit the 4th main gear (1) onto the mainshaft using Tool (A).

    Tool number A: KV32102700 ( - ) 

    Fig 5: Identifying 4th Main Gear Onto Mainshaft
    G04926471Courtesy of NISSAN MOTOR CO., U.S.A.
  8. Press-fit the 5th main gear (1) onto the mainshaft using Tool (A).

    Tool number A: KV32102700 ( - ) 

    Fig 6: Identifying 5th Main Gear Onto Mainshaft
    G04926472Courtesy of NISSAN MOTOR CO., U.S.A.
  9. Press-fit the 6th main gear (1) onto the mainshaft using Tool (A).

    Tool number A: KV32102700 ( - ) 

    Fig 7: Identifying 6th Main Gear Onto Mainshaft
    G04926473Courtesy of NISSAN MOTOR CO., U.S.A.
  10. Press-fit the mainshaft rear bearing inner race (1) onto the mainshaft using Tool (A).

    Tool number A: ST30901000 (J-26010-01) 

  11. Install snap ring onto mainshaft.
    Fig 8: Identifying Snap Ring Onto Mainshaft
    G04926474Courtesy of NISSAN MOTOR CO., U.S.A.
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