Removal and Installation: Removal
WARNING: This page is about a different variant/trim than selected.
- Support the engine and transaxle assembly with suitable tools.
- Remove RH splash shield.
- Remove the upper and lower oil pan, and oil strainer. Refer to "REMOVAL AND INSTALLATION ".
- Remove generator. Refer to "REMOVAL ".
- Remove engine cover.
- Disconnect variable timing control solenoid harness connector.
- Remove engine ground.
- Remove the coolant overflow reservoir tank.
- Position the RH engine compartment fuse and relay box aside.
- Remove the RH engine mount and bracket. Refer to "REMOVAL AND INSTALLATION ".
- Loosen bolts in the numerical order as shown.
Remove the IVT (intake valve timing) control cover using Tool.
Tool number : KV10111100 (J-37228)
- Pull chain guide between camshaft sprockets out through front cover.
- Set the No.1 cylinder at TDC on the compression stroke with the following procedure:
- Rotate the crankshaft pulley clockwise and align the mating marks to the timing indicator on the front cover.
- At the same time, make sure that the mating marks on the camshaft sprockets are lined up as shown.
- If not lined up, rotate the crankshaft pulley one more turn to line up the mating marks to the positions as shown.
- Remove crankshaft pulley with the following procedure:
- Hold the crankshaft pulley using suitable tool, then loosen the crankshaft pulley bolt, and pull the pulley out about 10 mm (0.39 in).
- Attach suitable pulley puller in the M 6 (0.24 in diameter) thread hole on crankshaft pulley, and remove crankshaft pulley using a suitable puller.
- Remove the front cover with the following procedure:
- Loosen the bolts in the reverse order as shown, and remove them.
- Remove the front cover.CAUTION:
- Be careful not to damage the mounting surface.
- If the front oil seal needs to be replaced, lift it out with a screwdriver to remove it.
- Remove timing chain with the following procedure:
- Push in the tensioner plunger. Insert a stopper pin into the hole on the tensioner body to hold the chain tensioner.
- Use a wire of 0.5 mm (0.02 in) diameter as a stopper pin.
- Remove the chain tensioner.
- Secure hexagonal part of the camshaft with a wrench and loosen the camshaft sprocket bolt and remove the camshaft sprocket for both camshafts.
- Push in the tensioner plunger. Insert a stopper pin into the hole on the tensioner body to hold the chain tensioner.
- Remove the chain slack guide, tension guide, timing chain, and oil pump drive spacer.
- Remove the timing chain tensioner for the balancer unit with the following procedure:
- Lift the tensioner lever up, and release the ratchet claw for installation.
- Push tensioner sleeve in, and hold it.
- Matching the hole on lever with the one on body, insert a stopper pin to secure tensioner sleeve.
- Remove the timing chain tensioner for the balancer unit.
- Remove timing chain for balancer unit and crankshaft sprocket.
- Loosen bolts in reverse order as shown, and remove balancer unit.
- Use Torx socket (size E14)