Inner Diameter of Cylinder Bore
- Using a bore gauge, measure cylinder bore for wear, out-of-round and taper at 6 different points on each cylinder. (X and Y directions at A, B and C). The Y axis is in the longitudinal direction of the engine.NOTE: When determining cylinder bore grade, measure cylinder bore at B position.
Cylinder bore inner diameter
Grade No. 1: 89.000 - 89.010 mm (3.5039 - 3.5043 in)
Grade No. 2: 89.010 - 89.020 mm (3.5043 - 3.5047 in)
Grade No. 3: 89.020 - 89.030 mm (3.5047 - 3.5051 in)
Wear limit: 0.2 mm (0.008 in)
Out-of-round (difference between, X - Y): 0.015 mm (0.0006 in)
Taper limit (difference between, C - A): 0.01 mm (0.0004 in)
- If the measured value rebore exceeds the limit, or if there are scratches and/or seizure on the cylinder inner wall, hone the inner wall.
- An oversize piston is provided. When using an oversize piston, rebore the cylinder so that the clearance of the piston cylinder satisfies the standard.
Piston oversize (OS)
Clearance: 0.2 mm (0.008 in)
Diameter: 89.180 - 89.210 mm (3.5110 - 3.5122 in)