Removal and Installation: Removal
- Remove the rocker cover. Refer to REMOVAL AND INSTALLATION .
- Remove the front right side tire and wheel. Refer to REMOVAL .
- Remove the RH splash shield.
- Remove the drive belt. Refer to REMOVAL .
- Remove the coolant overflow reservoir tank.
- Disconnect and remove the camshaft position sensor (PHASE).
- Disconnect the IVT control solenoid electrical connector.
- Disconnect the ground electrical connections from the front cover.
- Remove IVT control cover bolts in the order shown.
- Remove the IVT control cover by cutting the sealant using Tool.
- Tool number: KV10111100 (J-37228)
- Set the No.1 cylinder at TDC on its compression stroke with the following procedure:
- Open the access cover on RH undercover.
- Rotate crankshaft pulley clockwise, and align mating marks for TDC with timing indicator on front cover, as shown.
- At the same time, make sure that the mating marks on camshaft sprockets are lined up with the yellow links in the timing chain, as shown.
- If not, rotate crankshaft pulley one more turn to line up the mating marks to the yellow links, as shown.
- Pull the timing chain guide out between the camshaft sprockets through front cover.
- Remove camshaft sprockets as follows:CAUTION: Do not rotate the crankshaft or camshaft while the timing chain is removed. It causes interference between valve and piston.NOTE: Chain tension holding work is not necessary. Crankshaft sprocket and timing chain do not disconnect structurally while front cover is attached.
- Line up the mating marks on camshaft sprockets with the yellow links in the timing chain, and paint an indelible mating mark on the sprocket and timing chain link plate.
- Push in the tensioner plunger and hold. Insert a stopper pin into the hole on tensioner body to hold the chain tensioner. Remove the timing chain tensioner.
- Use a wire with 0.5 mm (0.02 in) diameter for a stopper pin.
- Secure the hexagonal part of camshaft with a suitable tool. Loosen the camshaft sprocket bolts and remove the camshaft sprockets.
- Loosen the camshaft bracket bolts in the order shown, and remove the camshaft brackets and camshafts.
- Remove No.1 camshaft bracket by slightly tapping it with a rubber mallet.
- Note mounting positions, and set them aside in the order removed.
- Remove the valve lifters.
- Note mounting positions, and set them aside in the order removed.