Removal and Installation: Installation
- Install the valve lifter.
- Install them in the same position from which they were removed.
- Install the camshafts.
- The distinction between the intake and exhaust camshafts is in a difference of shapes of the back end:
Intake: Signal plate for the camshaft position sensor (PHASE) Exhaust: Cone end shape
- Install camshafts so that the dowel pins on the front side are positioned as shown.
- The distinction between the intake and exhaust camshafts is in a difference of shapes of the back end:
- Install camshaft brackets.
- Install by referring to identification mark on upper surface mark.
- Install so that identification mark can be correctly read when viewed from the exhaust side.
- Install No. 1 camshaft bracket as follows.
- Apply sealant to No.1 camshaft bracket as shown.
- Use Genuine Silicone RTV Sealant, or equivalent. Refer to RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS
.CAUTION:
- After installation, be sure to wipe off any excessive sealant leaking from part "A" (both on right and left sides).
- Apply sealant to camshaft bracket contact surface on the front cover backside.
- Apply sealant to the outside of bolt hole on front cover.
- Position the No.1 camshaft bracket near the mounting position, and install it without disturbing the sealant applied to the surfaces.
- Tighten camshaft bracket bolts in four steps in the order shown.
- Step 1 (bolts 9 - 11): 2.0 N.m (0.2 kg-m, 17 in-lb)
- Step 2 (bolts 1 - 8): 2.0 N.m (0.2 kg-m, 17 in-lb)
- Step 3 (bolts 1 - 11): 5.9 N.m (0.6 kg-m, 52 in-lb)
- Step 4 (bolts 1 - 11): 9.0 - 11.8 N.m (0.92 - 1.2 kg-m, 80 - 104 in-lb)
CAUTION: After tightening camshaft bracket bolts, be sure to wipe off excessive sealant from the parts listed below.- Mating surface of rocker cover.
- Mating surface of front cover, when installed without the front cover.
- Install camshaft sprockets.
- Install them by lining up the mating marks on each camshaft sprocket with the ones painted on the timing chain during removal.
- Before installation of chain tensioner, it is possible to re-match the marks on timing chain with the ones on each sprocket.
CAUTION:- Aligned mating marks could slip. Therefore, after matching them, hold the timing chain in place by hand.
- Before and after installing chain tensioner, check again to make sure that mating marks have not slipped.
- Install chain tensioner.CAUTION: After installation, pull the stopper pin off completely, and make sure that the tensioner is fully released.
- Install chain guide.
- Install IVT control (intake valve timing control) cover as follows:
- Install IVT control solenoid valve to intake valve timing control cover.
- Install new O-ring to front cover side.
- Apply Genuine Silicone RTV Sealant to the positions shown in the figure. Refer to RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS .
- Install IVT control cover bolts in the order shown.
- IVT control cover bolts: 12 - 13 N.m (1.2 - 1.4 kg-m, 9 - 10 ft-lb)
- Check and adjust valve clearances. Refer to VALVE CLEARANCE .
- Installation of the remaining components is in reverse order of removal.