Removal and Installation: Installation
WARNING: This page is about a different variant/trim than selected.
- Before installation, remove any old RTV Silicone Sealant from component mating surfaces using a scraper.
- Remove the old RTV Silicone Sealant from the bolt holes and threads.
- Do not scratch or damage the mating surfaces.
- Before installing the front cam bracket, remove the old RTV Silicone Sealant from the mating surface using a scraper.
- Do not scratch or damage the mating surface.
- Turn the crankshaft until No. 1 piston is set at TDC on the compression stroke.
- The crankshaft key should line up with the right bank cylinder center line as shown.
- Install camshaft chain tensioners on both sides of cylinder head.
- Camshaft chain tensioner bolts : 7 - 10 N.m (0.7 - 1.0 kg-m, 62 - 89 in-lb)
- Install valve lifters.NOTE: Install them in original positions.
- Install exhaust and intake camshafts and camshaft brackets.
- Intake camshaft has a drill mark on camshaft sprocket mounting flange.
- Follow your identification marks made during removal, or follow the identification marks that are present on the new camshafts components for proper placement and direction of the components.
- Position the camshafts:
RH exhaust camshaft dowel pin at about 10 o'clock.
LH exhaust camshaft dowel pin at about 2 o'clock.
- Before installing camshaft brackets, apply sealant to mating surface of No. 1 camshaft bracket.
- Use Genuine RTV Silicone Sealant, or equivalent. Refer to RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS .
- Before installation, wipe off any protruding sealant.
- Refer to PRECAUTIONS FOR LIQUID GASKET .
- Install camshaft brackets in their original positions and direction. Align the stamp marks as shown.
- If checking and adjusting any part of valve assembly or camshaft, check valve clearance according to the reference data. Refer to VALVE CLEARANCE
.
Valve clearance (cold) Intake : 0.26 - 0.34 mm (0.010 - 0.013 in)
Valve clearance (cold) Exhaust : 0.29 - 0.37 mm (0.011 - 0.015 in)
- Lubricate the threads and seat surfaces of the camshaft bracket bolts with new engine oil before installation.
- Tighten the camshaft brackets in the following steps, in numerical order as shown.
- Measure difference in levels between front end faces of No. 1 camshaft bracket and cylinder head.
- Standard : - 0.14 (- 0.0055 in)
- If measurement is outside the specified range, re-install camshaft and camshaft bracket.
- Install the IVTC solenoid valves with new gaskets.
- IVTC solenoid valve bolts : 10 - 12 N.m (1.0 - 1.3 kg-m, 87 - 112 in-lb)
- If necessary, install camshaft position sensor (PHASE) (RH and LH bank.)
- Install the fuel rail and injectors. Refer to REMOVAL AND INSTALLATION .
- Install the timing chains. Refer to INSTALLATION .