Inspection Flow
- CONFIRM SYMPTOM BY PERFORMING OPERATION CHECK - TEMPERATURE INCREASE
- Press the AUTO switch.
- Turn temperature control switch (driver side) clockwise until 32°C (90°F) is displayed.
- Check for hot air at discharge air outlets.
Can a symptom be duplicated?
YES: GO TO 3
NO: GO TO 2
- CHECK FOR ANY SYMPTOMS
Perform a complete operational check and check for any symptoms. Refer to "OPERATIONAL CHECK ".
Does another symptom exist?
YES: Refer to "WITH MONOCHROME DISPLAY: SYMPTOM MATRIX CHART ".
NO: System OK.
- CHECK FOR SERVICE BULLETINS
Check for any service bulletins.
GO TO 4
- CHECK ENGINE COOLING SYSTEM
- Check for proper engine coolant level. Refer to "SYSTEM INSPECTION ".
- Check hoses for leaks or kinks.
- Check radiator cap. Refer to "SYSTEM INSPECTION ".
- Check for air in cooling system.
GO TO 5
- CHECK SETTING OF TEMPERATURE SETTING TRIMMER
Using CONSULT-III, check the setting of "TEMP SET CORRECT" on "WORK SUPPORT" of HVAC. Refer to "TEMPERATURE SETTING TRIMMER ".
- Check that the temperature setting trimmer is set to "- direction".NOTE: The control temperature can be set by the temperature setting trimmer.
- Set temperature control dial to "0".
Is the symptom still present?
YES: GO TO 6.
NO: Inspection End.
- Check that the temperature setting trimmer is set to "- direction".
- CHECK WITH SELF-DIAGNOSIS FUNCTION OF CONSULT-III
- Using CONSULT-III, perform "SELF-DIAGNOSIS RESULTS" of HVAC.
- Check if any DTC No. is displayed in the trouble diagnosis results.
NOTE: If DTC is displayed along with DTC U1000 or U1010, first diagnose the DTC U1000 or U1010. Refer to "DTC LOGIC - U1000 CAN COMM CIRCUIT " or "DTC LOGIC - U1010 CONTROL UNIT (CAN) ".Is any DTC No. displayed?
YES: Perform diagnosis for the applicable DTC. Refer to "DTC INDEX ".
NO: GO TO 7.
- CHECK WITH ACTIVE TEST OF CONSULT-III
- Using CONSULT-III, perform "HVAC TEST" in "ACTIVE TEST" of HVAC to check each output device. Refer to
"CONSULT-III FUNCTION ".NOTE: Perform the ACTIVE TEST after starting the engine because the A/C compressor is operating.
- Refer to the table and check the outlet, inlet, airflow temperature, blower motor control signal, magnet clutch operation, and air mix ratio. Visually check each operating condition, by listening for noise, touching air outlets with a hand, etc.
TEST ITEM CHARTTest item MODE 1 MODE 2 MODE 3 MODE 4 MODE 5 MODE 6 Mode door position VENT1 B/L1 B/L2 FOOT D/F DEF Intake door position REC REC 20%FRE FRE FRE FRE Air mix door position (driver & passenger side) FULL COLD FULL COLD FULL HOT FULL HOT FULL HOT FULL HOT Blower motor duty ratio 37% 91% 65% 65% 65% 91% A/C Compressor (Magnet clutch) ON ON ON OFF ON ON Does it operate normally?
YES: GO TO 8.
NO-1: Air outlet does not change. Refer to "DIAGNOSIS PROCEDURE ".
NO-2: Air inlet does not change. Refer to "DIAGNOSIS PROCEDURE ".
NO-3: Discharge air temperature does not change. Refer to "DIAGNOSIS PROCEDURE - B2632, B2633 AIR MIX DOOR MOTOR (DRIVER SIDE) " and "DIAGNOSIS PROCEDURE - B2634, B2635 AIR MIX DOOR MOTOR (PASSENGER SIDE) ".
NO-4: Blower motor does not operate normally. Refer to "DIAGNOSIS PROCEDURE ".
NO-5: Magnet clutch does not operate. Refer to "DIAGNOSIS PROCEDURE ".
- Using CONSULT-III, perform "HVAC TEST" in "ACTIVE TEST" of HVAC to check each output device. Refer to
"CONSULT-III FUNCTION ".
- CHECK AIR DUCTS
Check for disconnected or leaking air ducts.
Is the inspection result normal?
YES: GO TO 9
NO: Repair all disconnected or leaking air ducts.
- CHECK HEATER HOSE TEMPERATURES
- Start engine and warm it up to normal operating temperature.
- Touch both the inlet and outlet heater hoses.
Is the inspection result normal?
YES: Hot inlet hose and a warm outlet hose: GO TO 10
NO: Both hoses warm: GO TO 11
- CHECK ENGINE COOLANT SYSTEM
Check thermostat operation. Refer to "REMOVAL AND INSTALLATION ".
Is the inspection result normal?
YES: System OK.
NO: Repair or replace as necessary.
- CHECK HEATER HOSES
Check heater hoses for proper installation.
Is the inspection result normal?
YES: System OK.
NO:
- Back flush heater core.
- Drain the water from the system.
- Refill system with new engine coolant. Refer to "CHANGING ENGINE COOLANT ".
- To retest GO TO 12
- CHECK HEATER HOSE TEMPERATURES
- Start engine and warm up to normal operating temperature.
- Touch both the inlet and outlet heater hoses.
Is the inspection result normal?
YES: System OK.
NO: Replace heater core. Refer to "HEATER CORE: REMOVAL AND INSTALLATION ".