Inspection Flow
- CONFIRM SYMPTOM BY PERFORMING OPERATIONAL CHECK - TEMPERATURE DECREASE
- Press the AUTO switch.
- Turn temperature control dial (driver) counterclockwise until 16°C (32°F) is displayed.
- Check for cold air at discharge air outlets.
Can the symptom be duplicated?
Yes: GO TO 3.
No: GO TO 2.
- CHECK FOR ANY SYMPTOMS
Perform a complete operational check for any symptoms. Refer to "OPERATIONAL CHECK ".
Does another symptom exist?
YES: Refer to "SYMPTOM TABLE ".
NO: System OK.
- CHECK FOR SERVICE BULLETINS
Check for any service bulletins.
: GO TO 4.
- PERFORM FRONT AIR CONTROL SELF-DIAGNOSIS
Perform front air control self-diagnosis. Refer to "FRONT AIR CONTROL SELF - DIAGNOSIS ".
OK or NG
OK: GO TO 5.
NG: Perform power and ground circuit for front air control. Refer to "POWER SUPPLY AND GROUND CIRCUIT FOR FRONT AIR CONTROL AND UNIFIED METER AND A/C AMP .".
- PERFORM SELF-DIAGNOSIS STEP - 2
Perform self-diagnosis STEP - 2. Refer to "FUNCTION CONFIRMATION PROCEDURE ".
OK or NG
OK: GO TO 6.
NG: Perform appropriate malfunctioning sensor circuit.
- PERFORM SELF-DIAGNOSIS STEP - 4
Perform self-diagnosis STEP - 4. Refer to "FUNCTION CONFIRMATION PROCEDURE ".
OK and NG
OK: GO TO 7.
NG:
- Check Magnet clutch mechanism. Refer to "MAGNET CLUTCH CIRCUIT ".
- Check LAN system circuit. Refer to "LAN SYSTEM CIRCUIT ".
- Check blower motor circuit. Refer to "BLOWER MOTOR CIRCUIT ".
- CHECK COMPRESSOR DRIVE BELT TENSION
Check compressor belt tension. Refer to "CHECKING DRIVE BELTS ".
OK or NG
OK: GO TO 8.
NG: Adjust or replace compressor belt. Refer to "GENERATOR AND AIR CONDITIONER COMPRESSOR BELT ".
- CHECK AIR MIX DOOR OPERATION
Check and verify air mix door operation. Refer to "AIR MIX DOOR MOTOR CIRCUIT ".
Does air mix door operate correctly?
Yes: GO TO 9.
NO: Repair or replace air mix door control linkage.
- CHECK COOLING FAN MOTOR OPERATION
Check and verify cooling fan motor for smooth operation. Refer to "DESCRIPTION ".
Does cooling fan motor operate correctly?
Yes: GO TO 10.
NO: Check cooling fan motor. Refer to "DTC P1217 ENGINE OVER TEMPERATURE ".
- CHECK RECOVERY/RECYCLING EQUIPMENT BEFORE USAGE
Check recovery/recycling equipment before connecting to vehicle. Verify there is no pressure in the recovery/recycling equipment by checking the gauges. If pressure exists, recover refrigerant from equipment lines.
: GO TO 11.
- CHECK REFRIGERANT PURITY
- Connect recovery/recycling equipment to vehicle.
- Confirm refrigerant purity in supply tank using recovery/recycling and refrigerant identifier.
OK or NG
OK: GO TO 12.
NG: Check contaminated refrigerant. Refer to "CONTAMINATED REFRIGERANT ".
- CONNECT ACR2005 TO VEHICLE
Confirm refrigerant purity in vehicle A/C system using ACR2005 and refrigerant identifier.
OK or NG
OK: GO TO 13.
NG: Check contaminated refrigerant. Refer to "CONTAMINATED REFRIGERANT ".
- CHECK FOR EVAPORATOR FREEZE UP
Start engine and run A/C. Check for evaporator freeze up.
Does evaporator freeze up?
YES: Perform performance test diagnoses. Refer to "PERFORMANCE TEST DIAGNOSES ".
No: GO TO 14.
- CHECK REFRIGERANT PRESSURE
Check refrigerant pressure with manifold gauge connected. Refer to "TEST READING ".
OK or NG
OK: GO TO 15.
NG: Perform performance test diagnoses. Refer to "PERFORMANCE TEST DIAGNOSES ".
- CHECK AIR DUCTS
Check ducts for air leaks.
OK or NG
OK: Perform temperature setting trimmer procedure. Refer to "AUXILIARY MECHANISM: TEMPERATURE SETTING TRIMMER ".
NG: Repair air leaks.