Diagnostic Procedure
- CHECK TRANSFER MOTOR RELAY SIGNAL
With CONSULT-II
- Start engine.
- Select "DATA MONITOR" mode for "ALL MODE AWD/4WD" with CONSULT-II.
- Read out the value of "MOTOR RELAY" and "MOTOR RELAY MON".DISPLAY VALUE CONDITION
Monitored item Condition Display value (Approx.) MOTOR RELAY - Accelerator pedal depressed
- Vehicle stopped
- Engine running
- Brake pedal depressed
4WD shift switch: 2WD OFF 4WD shift switch: AUTO or 4LO (A/T selector lever "P" or "N" position) OFF ("ON" for approx. 2 sec. after shifting to "P" and "N".) 4WD shift switch: AUTO or 4LO (Except for A/T selector lever "P" or "N" position) ON 4WD shift switch: 4H (A/T selector lever "P" position) OFF ("ON" for approx. 2 sec. after shifting to "P".) 4WD shift switch: 4H (Except for A/T selector lever "P" position) ON MOTOR RELAY MON - Accelerator pedal depressed
- Vehicle stopped
- Engine running
- Brake pedal depressed
4WD shift switch: 2WD OFF 4WD shift switch: AUTO or 4LO (A/T selector lever "P" or "N" position) OFF ("ON" for approx. 2 sec. after shifting to "P" and "N".) 4WD shift switch: AUTO or 4LO (Except for A/T selector lever "P" or "N" position) ON 4WD shift switch: 4H (A/T selector lever "P" position) OFF ("ON" for approx. 2 sec. after shifting to "P".) 4WD shift switch: 4H (Except for A/T selector lever "P" position) ON
Without CONSULT-II
- Start engine.
- Check voltage between transfer control unit harness connector terminal and ground.CONNECTOR TERMINAL VOLTAGE REFERENCE
Connector Terminal Condition Voltage (Approx.) M152 14 - Ground - Accelerator pedal depressed
- Vehicle stopped
- Engine running
- Brake pedal depressed
4WD shift switch: 2WD Battery voltage 4WD shift switch: AUTO or 4LO (A/T selector lever "P" or "N" position) Battery voltage (0V for approx. 2 sec. after shifting to "P" and "N".) 4WD shift switch: AUTO or 4LO (Except for A/T selector lever "P" or "N" position) 0V 4WD shift switch: 4H (A/T selector lever "P" position) Battery voltage (0V for approx. 2 sec. after shifting to "P".) 4WD shift switch: 4H (Except for A/T selector lever "P" position) 0V M153 41 - Ground - Accelerator pedal depressed
- Vehicle stopped
- Engine running
- Brake pedal depressed
4WD shift switch: 2WD 0V 4WD shift switch: AUTO or 4LO (A/T selector lever "P" or "N" position) 0V (Battery voltage for approx. 2 sec. after shifting to "P" and "N".) 4WD shift switch: AUTO or 4LO (Except for A/T selector lever "P" or "N" position) Battery voltage 4WD shift switch: 4H (A/T selector lever "P" position) 0V (Battery voltage for approx. 2 sec. after shifting to "P".) 4WD shift switch: 4H (Except for A/T selector lever "P" position) Battery voltage
OK or NG
OK: GO TO 8.
NG: GO TO 2.
- CHECK TRANSFER MOTOR RELAY POWER SUPPLY CIRCUIT
- Turn ignition switch "OFF". (Stay for at least 5 seconds.)
- Connect transfer control unit harness connector.
- Disconnect transfer motor relay.
- Check voltage between transfer motor relay harness connector terminals and ground.CONNECTOR TERMINAL VOLTAGE REFERENCE
Connector Terminal Voltage (Approx.) E153 2 - Ground 0V E154 5 - Ground Battery voltage - Turn ignition switch "ON". (Do not start engine.)
- Check voltage between transfer motor relay harness connector terminals and ground.CONNECTOR TERMINAL VOLTAGE REFERENCE
Connector Terminal Voltage (Approx.) E153 2 - Ground Battery voltage E154 5 - Ground Battery voltage
OK or NG
OK: GO TO 3.
NG: Check the following. If any items are damaged, repair or replace damaged parts.
- 20A fuse (No. 57, located in the fuse and relay box). Refer to "POWER SUPPLY ROUTING CIRCUIT ".
- 10A fuse (No. 59, located in the fuse and relay box). Refer to "POWER SUPPLY ROUTING CIRCUIT ".
- Harness for short or open between battery and transfer motor relay harness connector E154 terminals 5.
- Harness for short or open between transfer shut off relay harness connector E155 terminal 5 and transfer motor relay harness connector E153 terminal 2.
- Battery and ignition switch. Refer to "POWER SUPPLY ROUTING CIRCUIT ".
- CHECK TRANSFER MOTOR RELAY
- Turn ignition switch "OFF". (Stay for at least 5 seconds.)
- Remove transfer motor relay. Refer to "LOCATION OF ELECTRICAL PARTS ".
- Apply 12V direct current between transfer motor relay terminals 1 and 2.
- Check continuity between relay terminals 3 and 5.CONNECTOR TERMINAL CONTINUITY REFERENCE
Condition Continuity 12V direct current supply between terminals 1 and 2 Yes OFF No
OK or NG
OK: GO TO 4.
NG: Replace the transfer motor relay. Refer to "LOCATION OF ELECTRICAL PARTS ".
- CHECK HARNESS BETWEEN TRANSFER CONTROL UNIT AND TRANSFER MOTOR RELAY
- Turn ignition switch "OFF". (Stay for at least 5 seconds.)
- Disconnect transfer control unit harness connector.
- Remove transfer motor relay. Refer to "LOCATION OF ELECTRICAL PARTS "
- Check continuity between the following terminals.
- Transfer control unit harness connector M152 terminal 14 and transfer motor relay harness connector E154 terminal 1.
Continuity should exist.
Also check harness for short to ground and short to power.
- Transfer control unit harness connector M152 terminal 14 and transfer motor relay harness connector E154 terminal 1.
OK or NG
OK: GO TO 5.
NG: Repair or replace damaged parts.
- CHECK TRANSFER MOTOR POWER SUPPLY CIRCUIT
- Turn ignition switch "OFF". (Stay for at least 5 seconds.)
- Disconnect transfer control unit harness connector and transfer motor harness connector.
- Remove transfer motor relay. Refer to "LOCATION OF ELECTRICAL PARTS ".
- Check continuity between the following terminals.
- Transfer control unit harness connector M153 terminal 41 and transfer motor relay harness connector E154 terminal 3.
- Transfer control unit harness connector M153 terminal 41 and transfer motor harness connector F57 terminal 14.
Continuity should exist.
Also check harness for short to ground and short to power.
OK or NG
OK: GO TO 6.
NG: Repair or replace damaged parts.
- CHECK TRANSFER MOTOR GROUND CIRCUIT
- Turn ignition switch "OFF". (Stay for at least 5 seconds.)
- Disconnect transfer motor harness connector.
- Check continuity between transfer motor harness connector F57 terminal 15 and ground.
Continuity should exist.
Also check harness for short to power.
OK or NG
OK: GO TO 7.
NG: Repair open circuit or short to power in harness or connectors.
- CHECK TRANSFER MOTOR
- Turn ignition switch "OFF". (Stay for at least 5 seconds.)
- Disconnect transfer motor harness connector.
- Apply 12V direct current between transfer motor terminals 14 and 15.
Does transfer motor operate?
YES: GO TO 8.
NO: Replace transfer motor. Refer to "REMOVAL AND INSTALLATION ".
- CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to "TRANSFER CONTROL UNIT INPUT/OUTPUT SIGNAL REFERENCE VALUES ".
OK or NG
OK: GO TO 9.
NG: Check transfer control unit pin terminals for damage or loose connection with harness connector. If any items are damaged, repair or replace damaged parts.
- CHECK DTC
Perform the self-diagnosis, after driving a vehicle for a while.
OK or NG
OK: Inspection End.
NG: Replace transfer control unit. Refer to "REMOVAL AND INSTALLATION ".