Diagnostic Procedure
- CHECK 4LO POSITION SWITCH SIGNAL
With CONSULT-II
- Start engine.
- Select "DATA MONITOR" mode for "ALL MODE AWD/4WD" with CONSULT-II.
- Read out the value of "N POSI SW TF".DISPLAY VALUE CONDITION
Condition Display value - Vehicle stopped
- Engine running
- A/T selector lever "N" position
- Brake pedal depressed
4WD shift switch: 2WD, AUTO or 4H OFF 4WD shift switch: 4H to 4LO (While actuator motor is operating.) OFF → ON 4WD shift switch: 4LO to 4H (While actuator motor is operating.) ON → OFF 4WD shift switch: 4LO ON
Without CONSULT-II
- Start engine.
- Check voltage between transfer control unit harness connector terminal and ground.CONNECTOR TERMINAL VOLTAGE REFERENCE
Connector Terminal Condition Voltage (Approx.) M153 25 - Ground - Vehicle stopped
- Engine running
- A/T selector lever "N" position
- Brake pedal depressed
4WD shift switch: 2WD, AUTO or 4H Battery voltage 4WD shift switch: 4H to 4LO (While actuator motor is operating.) Battery voltage → 0V 4WD shift switch: 4LO to 4H (While actuator motor is operating.) 0V → Battery voltage 4WD shift switch: 4LO 0V
OK or NG
OK: GO TO 5.
NG: GO TO 2.
- CHECK HARNESS BETWEEN TRANSFER CONTROL UNIT AND NEUTRAL-4LO SWITCH
- Turn ignition switch "OFF". (Stay for at least 5 seconds.)
- Disconnect transfer control unit harness connector and the neutral-4LO switch harness connector.
- Check continuity between transfer control unit harness connector M153 terminal 25 and neutral-4LO switch harness connector F60 terminal 13.
Continuity should exist.
Also check harness for short to ground and short to power.
OK or NG
OK: GO TO 3.
NG: Repair or replace damaged parts.
- CHECK GROUND CIRCUIT
- Turn ignition switch "OFF". (Stay for at least 5 seconds.)
- Disconnect neutral-4LO switch harness connector.
- Check continuity between neutral-4LO switch harness connector F60 terminal 12 and ground.
Continuity should exist.
Also check harness for short to power.
OK or NG
OK: GO TO 4.
NG: Repair open circuit or short to power in harness or connectors.
- CHECK 4LO SWITCH
- Turn ignition switch "OFF".
- Disconnect neutral-4LO switch harness connector.
- Remove neutral-4LO switch. Refer to "LOCATION OF ELECTRICAL PARTS ".
- Push and release neutral-4LO switch and check continuity between neutral-4LO switch terminals 12 and 13.CONNECTOR TERMINAL CONTINUITY REFERENCE
Terminal Condition Continuity 12 - 13 Push neutral-4LO switch Yes Release neutral-4LO switch No
OK or NG
OK: GO TO 5.
NG: Replace neutral-4LO switch. Refer to "LOCATION OF ELECTRICAL PARTS ".
- CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to "TRANSFER CONTROL UNIT INPUT/OUTPUT SIGNAL REFERENCE VALUES ".
OK or NG
OK: GO TO 6.
NG: Check transfer control unit pin terminals for damage or loose connection with harness connector. If any items are damaged, repair or replace damaged parts.
- CHECK DTC
Perform the self-diagnosis, after driving a vehicle for a while.
OK or NG
OK: Inspection End.
NG: Replace transfer control unit. Refer to "REMOVAL AND INSTALLATION ".