Diagnostic Procedure
- CHECK TRANSFER CONTROL UNIT POWER SUPPLY CIRCUIT
- Turn ignition switch "OFF". (Stay for at least 5 seconds.)
- Connect transfer control unit harness connector.
- Check voltage between transfer control unit harness connector terminals and ground.CONNECTOR TERMINAL VOLTAGE REFERENCE
Connector Terminal Voltage (Approx.) M152 16 - Ground 0V 22 - Ground M153 29 - Ground 30 - Ground Battery voltage 47 - Ground - Turn ignition switch "ON". (Do not start engine.)
- Check voltage between transfer control unit harness connector terminals and ground.CONNECTOR TERMINAL VOLTAGE REFERENCE
Connector Terminal Voltage (Approx.) M152 16 - Ground Battery voltage 22 - Ground M153 29 - Ground 30 - Ground 0V 47 - Ground Battery voltage
OK or NG
OK: GO TO 2.
NG: Check the following. If any items are damaged, repair or replace damaged parts.
- 10A fuses [No. 21 located in fuse block (J/B) and No. 59 located in the fuse and relay box]. Refer to "POWER SUPPLY ROUTING CIRCUIT ".
- Harness for short or open between battery and transfer control unit harness connector M153 terminals 47.
- Harness for short or open between ignition switch and transfer control unit harness connector M153 terminal 29.
- Harness for short or open between battery and transfer shut off relay harness connector E155 terminal 1 and 3.
- Harness for short or open between transfer shut off relay harness connector E155 terminal 2 and transfer control unit harness connector M153 terminal 30.
- Harness for short or open between transfer shut off relay harness connector E155 terminal 5 and transfer control unit harness connector M152 terminals 16 and 22.
- Battery and ignition switch. Refer to "POWER SUPPLY ROUTING CIRCUIT ".
- Transfer shut off relay. Refer to "COMPONENT INSPECTION ".
- CHECK TRANSFER CONTROL UNIT GROUND CIRCUIT
- Turn ignition switch "OFF". (Stay for at least 5 seconds.)
- Disconnect transfer control unit harness connector.
- Check continuity between transfer control unit harness connector M152 terminals 3 and 6, and M153 terminal 45 and ground.
Continuity should exist.
Also check harness for short to power.
OK or NG
OK: GO TO 3.
NG: Repair open circuit or short to power in harness or connectors.
- CHECK COMBINATION METER POWER SUPPLY CIRCUIT
- Turn ignition switch "OFF". (Stay for at least 5 seconds.)
- Disconnect transfer control unit harness connector.
- Check voltage between combination meter harness connector terminal and ground.CONNECTOR TERMINAL VOLTAGE REFERENCE
Connector Terminal Voltage (Approx.) M24 16 - Ground 0V - Turn ignition switch "ON". (Do not start engine.)
- Check voltage between combination meter harness connector terminal and ground.CONNECTOR TERMINAL VOLTAGE REFERENCE
Connector Terminal Voltage (Approx.) M24 16 - Ground Battery voltage
OK or NG
OK: GO TO 4.
NG: Check the following. If any items are damaged, repair or replace damaged parts.
- 10A fuse [No. 14, located in the fuse block (J/B)]. Refer to "POWER SUPPLY ROUTING CIRCUIT ".
- Harness for short or open between ignition switch and combination meter harness connector M24 terminal 16.
- Ignition switch. Refer to "POWER SUPPLY ROUTING CIRCUIT ".
- CHECK HARNESS BETWEEN TRANSFER CONTROL UNIT AND COMBINATION METER
- Turn ignition switch "OFF". (Stay for at least 5 seconds.)
- Disconnect transfer control unit harness connector and combination meter harness connector.
- Check continuity between transfer control unit and combination meter.CONNECTOR TERMINAL CONTINUITY REFERENCE
A B Continuity Connector Terminal Connector Terminal Transfer control unit: M152 5 Combination meter: M24 26 Yes - Also check harness for short to ground and short to power.
OK or NG
OK: GO TO 5.
NG: Repair or replace damaged parts.
- CHECK INDICATOR LAMP CIRCUIT
- Connect combination meter harness connector.
- Disconnect transfer control unit harness connector.
- Turn ignition switch "ON". (Do not start engine.)
- Ground the following terminal using suitable wiring.
- Transfer control unit harness connector M152 terminal 5 and ground.
Does 4WD warning lamp turn on?
OK: GO TO 6.
NG: Replace combination meter. Refer to "COMBINATION METER ".
- SYMPTOM CHECK
Check again.
OK or NG
OK: Inspection End
NG: GO TO 7.
- CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to "TRANSFER CONTROL UNIT INPUT/OUTPUT SIGNAL REFERENCE VALUES ".
OK or NG
OK: Inspection End.
NG: Check transfer control unit pin terminals for damage or loose connection with harness connector. If any items are damaged, repair or replace damaged parts.