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Removal and Installation for Compressor Clutch: Installation

WARNING: This page is about a different car, the 2007 Nissan Pathfinder. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the magnet coil.
    CAUTION: Be sure to align the magnet coil pin with the hole in the compressor front head.
    Fig 1: Aligning Magnet Coil Pin With Hole In Compressor Front Head
    G04903521
  2. Install the magnet coil harness clip using a screwdriver.
  3. Install the pulley assembly using Tool and a wrench, then install the snap ring using snap ring pliers.

    Tool number : - (J-38873-A) 

    Fig 2: Identifying Snap Ring
    G04903522
  4. Install the clutch disc on the compressor shaft, together with the original shim(s). Press the clutch disc down by hand.
    Fig 3: Identifying Clutch Disc
    G04903523
  5. Install the clutch pulley bolt using Tool, to prevent the clutch disc from turning and tighten the bolt to specification. Refer to "COMPONENTS ".

    Tool number : J-44614 

    CAUTION: After tightening the clutch pulley bolt, check that the clutch pulley rotates smoothly.
    Fig 4: Installing Clutch Pulley Bolt
    G04903524
  6. Check the pulley clearance all the way around the clutch disc as shown.

    Clutch disc-to-pulley clearance : 0.3 - 0.6 mm (0.012 - 0.024 in) 

  7. If the specified clearance is not obtained, replace the adjusting spacer to readjust.
  8. Install the compressor. Refer to "REMOVAL AND INSTALLATION FOR COMPRESSOR ".
    Fig 5: Checking Pulley Clearance
    G04903525
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