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Home >> Nissan-Datsun >> 2004 >> Altima S, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1001 (Engine Mechanical) >> On-Vehicle Repair >> Front Timing Chain Case >> Removal and Installation >> Installation

Removal and Installation: Installation

WARNING: This page is about a different car, the 2009 Nissan Maxima. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install dowel pins (right and left) into front timing chain case up to a point close to taper in order to shorten protrusion length.
    Fig 1: Identifying Dowel Pin
    G04886027Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Install the new front oil seal on the front timing chain case. Apply new engine oil to the oil seal edges.
    NOTE: Install it so that each seal lip is oriented as shown.
    Fig 2: Identifying Oil Seal Lip And Dust Seal Lip
    G04878301Courtesy of NISSAN MOTOR CO., U.S.A.
    1. Install the new front oil seal so that it becomes flush with the face with front timing chain case using suitable drift.
      Fig 3: Installing Oil Seal
      G04886029Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION: Press fit straight and avoid causing burrs or tilting the oil seal.
    NOTE: Make sure the garter spring is in position and seal lip is not inverted.
  3. Apply Silicone RTV Sealant to front timing chain case as shown.
    Fig 4: Identifying Silicone RTV Sealant Applying Area
    G04886030Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Install dowel pin on the rear timing chain case into dowel pin hole in front timing chain case.
  5. Loosely install the front timing chain case bolts.

    Bolt position Bolt diameter 

    1, 2: 8 mm (0.31 in) 

    3 - 22: 6 mm (0.24 in) 

  6. Tighten the front timing chain case bolts in the order as shown.
    • Retighten the front timing chain case bolts in the order as shown.

      Bolt position Tightening specification 

      1, 2: 28.5 N.m (2.9 kg-m, 21 ft-lb) 

      3 - 22: 12.8 N.m (1.3 kg-m, 9 ft-lb) 

    Fig 5: Identifying Tightening Sequence Of Front Timing Chain Case Bolts
    G05865246Courtesy of NISSAN MOTOR CO., U.S.A.
  7. Remove lower oil pan.
  8. Install upper oil pan bolts. Refer to "REMOVAL AND INSTALLATION ".
  9. Install lower oil pan. Refer to "REMOVAL AND INSTALLATION ".
  10. Install IVT control valve covers.
    1. Install new seal rings (1) in shaft grooves.
      Fig 6: Identifying Seal Rings
      G05207274Courtesy of NISSAN MOTOR CO., U.S.A.
      CAUTION: When replacing seal rings, replace all rings with new ones on both RH and LH IVT control valve covers.
    2. To check the joint between dowel pins and dowel pin holes, check the looseness in the axle direction by pushing the circumferential looseness (between dowel pins and dowel holes) by twisting in the circumferential direction.
      • A: Mating surface of magnet retarded
      • B: Moves slightly
      • C: Not shaken
      CAUTION: Always perform this procedure when removing because the gap between dowel pins and dowel pin holes may not be caused on purpose.
      Fig 7: Checking Joint Between Dowel Pins And Dowel Pin Holes
      G05207275Courtesy of NISSAN MOTOR CO., U.S.A.
    3. Install IVT covers with a new gasket to front timing chain case.
      • 1: Valve timing control cover
      • 2: Magnet retarder
        CAUTION:
        • Never face magnet retarder side down to prevent magnet retarder from dropping.
        • Check the mating surface of the magnet retarder and the drum of the exhaust side camshaft sprocket for foreign materials.
        • Align center of both shaft holes of the shaft and the intake side of the intake camshaft sprocket, and then insert them.
        • Be careful not to drop the seal ring from the shaft groove.
        • Fig 8: Identifying Valve Timing Control Cover And Magnet Retarder
          G05207236Courtesy of NISSAN MOTOR CO., U.S.A.
        • When setting the valve timing control cover in position by hand, if valve timing control cover is not centered with the valve timing case, the dowel pin of the magnet retarder may not be aligned with the dowel pin holes of the cover. In this case, return to step "b".
    4. Being careful not to move seal ring from the installation groove, align the dowel pins on the front timing chain case with the holes to install valve timing control covers.
    5. Tighten bolts in the numerical order as shown.
      Fig 9: Identifying IVT Cover Bolts (With Tightening Sequence)
      G05877836Courtesy of NISSAN MOTOR CO., U.S.A.

      IVT cover torque 11.3 N.m (1.2 kg-m, 8 ft-lb) 

      • A: Bank 1 (Conventional RH bank)
      • B: Bank 2 (Conventional LH bank)
      • C: Dowel pin hole
  11. Apply liquid gasket and install the water pump cover.
  12. Install crankshaft pulley and tighten the bolt in two steps.
    Fig 10: Installing Crankshaft Pulley Bolt
    G04886032Courtesy of NISSAN MOTOR CO., U.S.A.
    • Lubricate thread and seat surface of the bolt with new engine oil.
    • Apply a paint mark for the second step of angle tightening.

      Step 1: 44 N.m (4.5 kg-m, 32 ft-lb) 

      Step 2: 84° - 90° degrees clockwise 

      Tool Number: KV10112100 (BT-8653-A) 

  13. Rotate crankshaft pulley in normal direction (clockwise when viewed from front) to confirm it turns smoothly.
  14. Installation of the remaining components is in reverse order of removal.