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Removal and Installation: Installation

WARNING: This page is about a different car, the 2009 Nissan Maxima. However, it is still accessible from the selected car via links, so may be relevant.
  1. Before installing the rear timing chain case, remove the old Silicone RTV Sealant from mating surface using a scraper.
    • Also remove old sealant from mating surface of cylinder block.
    • Fig 1: Removing Old Silicone RTV Sealant
      G04886108Courtesy of NISSAN MOTOR CO., U.S.A.
    • Remove the old Silicone RTV Sealant from the bolt hole and thread.
    Fig 2: Removing Old Silicone RTV Sealant From Bolt Holes
    G04886045Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Before installing the front cam bracket, remove the old RTV Silicone Sealant from the mating surface using a scraper.
    Fig 3: Removing Old Silicone RTV Sealant
    G04886069Courtesy of NISSAN MOTOR CO., U.S.A.
    • Do not scratch the mating surface.
  3. Turn the crankshaft until No. 1 piston is set at TDC on the compression stroke.
    • The crankshaft key should line up with the right bank cylinder center line as shown.
    Fig 4: Identifying Crankshaft Key
    G04894177Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Install new gaskets on the cylinder heads.
    CAUTION: Do not rotate crankshaft and camshaft separately or valves will strike piston heads.
    Fig 5: Identifying Cylinder Head Gasket
    G04886112Courtesy of NISSAN MOTOR CO., U.S.A.
  5. Inspect the cylinder head bolts before installing the cylinder heads.
    Fig 6: Identifying Cylinder Head Bolts Specification
    G04886113Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION: Cylinder head bolts are tightened by degree rotation tightening method. Whenever the size difference between d1 and d2 exceeds the limit, replace the bolts with new ones.

    Limit (d1 - d2): 0.11 mm (0.0043 in) 

    • Lubricate threads and seat surfaces of the bolts with new engine oil. 
  6. Install the cylinder heads on the cylinder block. Tighten the cylinder head bolts in the five steps in the numerical order as shown using Tool.
    Fig 7: Cylinder Head Bolts Tightening Torque Graph
    G04886114Courtesy of NISSAN MOTOR CO., U.S.A.

    Tool Number: KV10112100 (BT-8653-A) 

    • Tightening procedure: 

    Cylinder head bolts 

    Step a: 98.1 N.m (10 kg-m, 72 ft-lb) 

    Step b: Loosen in the reverse order of tightening 

    Step c: 32.9 N.m (4.0 kg-m, 29 ft-lb) 

    Step d: 103° degrees rotation clockwise 

    Step e: 103° degrees rotation clockwise 

    Fig 8: Identifying Tightening Sequence Of Cylinder Head Bolts (RH)
    G04886115Courtesy of NISSAN MOTOR CO., U.S.A.
    Fig 9: Identifying Tightening Sequence Of Cylinder Head Bolts (LH)
    G04886116Courtesy of NISSAN MOTOR CO., U.S.A.
  7. Installation of the remaining components is in the reverse order of removal.