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Cylinder Block: Assembly: Crankshaft

WARNING: This page is about a different car, the 2003 Nissan Pathfinder. However, it is still accessible from the selected car via links, so may be relevant.
  1. Set main bearings in their proper positions on cylinder block and main bearing beam.
    • Confirm that correct main bearings are used. Refer to "Inspection" of this section. 
      Fig 1: Identifying Main Bearings
      G02032356Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Instructions for re-use of main bearing cap bolts.
    • A plastic zone tightening method is used for tightening main bearing cap bolts. Measure d1 and d2 as shown in the figure. 

      d2: Select minimum diameter in the measuring area. 

      If the difference between d1 and d2 exceeds the limit, replace the bolts with new ones. 

      Limit (d1 - d2): 0.11 mm (0.0043 in) 

      Fig 2: Measuring Main Bearing Cap Bolt
      G02032357Courtesy of NISSAN MOTOR CO., U.S.A.
      Fig 3: Identifying Main Bearing Cap Mark
      G02032358Courtesy of NISSAN MOTOR CO., U.S.A.
  3. After installing crankshaft, main bearing cap, main bearing beam and bearing cap bolts, tighten bearing cap bolts in numerical order as shown.
    • Make sure that the front mark on the main bearing beam faces the front of the engine. 
    • Tightening procedure 
      1. Tighten all bolts to 32 to 38 N.m (3.3 to 3.9 kg-m, 24 to 28 ft-lb) in several different steps. 
      2. Turn all bolts 90 to 95 degrees clockwise with angle wrench. 
    • Prior to tightening bearing cap bolts, place bearing beam in its proper position by shifting crankshaft in the axial direction. 
      Fig 4: Tightening Bearing Cap Bolts In Sequence
      G02032359Courtesy of NISSAN MOTOR CO., U.S.A.
    • After securing bearing cap bolts, make sure crankshaft turns smoothly by hand. 
    • Lubricate threads and seat surfaces of the bolts with new engine oil. 
  4. Measure crankshaft end play.

    Crankshaft end play: 

    Standard 

    0.10 - 0.25 mm (0.0039 - 0.0098 in) 

    Limit 

    0.30 mm (0.0118 in) 

    If beyond the limit, replace bearing with a new one.

    Fig 5: Measuring Crankshaft End Play
    G02032360Courtesy of NISSAN MOTOR CO., U.S.A.
  5. Install connecting rod bearings in connecting rods and connecting rod caps.
    • Confirm that correct bearings are used. 
      Fig 6: Installing Connecting Rod Bearings In Connecting Rods And Connecting Rod Caps
      G02032361Courtesy of NISSAN MOTOR CO., U.S.A.
  6. Install pistons with connecting rods.
    1. Install them into corresponding cylinders with Tool.
      • Be careful not to scratch cylinder wall with the connecting rod. 
      • Arrange so that front mark on piston head faces toward engine front. 
        Fig 7: Installing Pistons Into Cylinders With Tool
        G02032362Courtesy of NISSAN MOTOR CO., U.S.A.
    2. Install connecting rod caps.
      • Lubricate threads and seat surfaces with new engine oil. 
      • Install so that the cylinder number stamped on the connecting rod agrees with that stamped on cap side.
      • Make sure that front mark on the connecting rod cap faces the front of the engine.
        Fig 8: Installing Connecting Rod Caps
        G02032363Courtesy of NISSAN MOTOR CO., U.S.A.
    3. Re-use connecting rod cap bolts as follows.
      • Make sure that the bolts can be smoothly screwed-in to the end manually.
      • If not, measure the outer diameter "d" shown in the figure.

        Outer diameter "d" of connecting rod cap bolt: 

        Standard 

        7.90 - 8.00 mm (0.3110 - 0.3150 in) 

        Limit 

        7.75 mm (0.3051 in) 

        Fig 9: Measuring Outer Diameter Connecting Rod Cap Bolts
        G02032364Courtesy of NISSAN MOTOR CO., U.S.A.
    4. Tighten connecting rod cap bolts to the specified torque.

      Connecting rod cap bolt: 

      1. Tighten nuts to 19 to 21 N.m (1.9 to 2.1 kg-m, 14 to 15 ft-lb). 
      2. Turn nuts 90 to 95 degrees clockwise with angle wrench. 
        Fig 10: Tightening Connecting Rod Cap Bolts
        G02032365Courtesy of NISSAN MOTOR CO., U.S.A.
  7. w.

    Connecting rod side clearance: 

    Standard 

    0.20 - 0.35 mm (0.0079 - 0.0138 in) 

    Limit 

    0.40 mm (0.0157 in) 

    If beyond the limit, replace connecting rod and/or crankshaft.

    Fig 11: Measuring Connecting Rod Side Clearance
    G02032366Courtesy of NISSAN MOTOR CO., U.S.A.
  8. Install baffle plate to main bearing beam.
  9. Install rear oil seal retainer.