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Home >> Nissan-Datsun >> 2003 >> Sentra Limited >> Repair and Diagnosis >> External Pages >> Different car >> Section 774 (Manual Transaxle RS5F70A) >> Transaxle Assembly >> Disassembly and Assembly >> Assembly >> Clutch Housing

Clutch Housing

WARNING: This page is about a different car, the 2002 Nissan Sentra. However, it is still accessible from the selected car via links, so may be relevant.
    CAUTION: Do not reuse striking rod oil seal.
    Fig 1: Installing Striking Rod Oil Seal
    G02022830Courtesy of NISSAN MOTOR CO., U.S.A.
  1. Hammer the striking rod oil seal into clutch housing as far as it will go using Tool.
    2. CAUTION: Do not reuse differential oil seal.
    Fig 2: Installing Differential Oil Seal
    G02022831Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Hammer the differential oil seal into clutch housing with a suitable tool until it becomes flush with clutch housing end face.
    3. CAUTION: Do not reuse input shaft oil seal.
    Fig 3: Installing Input Shaft Oil Seal
    G02022832Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Hammer input shaft oil seal into clutch housing as far as it will go with a suitable tool.
    4. CAUTION: Do not reuse dust seal.
    Fig 4: Installing Dust Seal
    G02022833Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Hammer the dust seal into clutch housing as far as it will go using Tool.
  5. Install outer race of differential side bearing using Tool.
    Fig 5: Installing Differential Side Bearing
    G02022834Courtesy of NISSAN MOTOR CO., U.S.A.
  6. Install new oil channel (mainshaft).
    CAUTION: Pay attention to installation direction of oil channel.
    Fig 6: Installing New Mainshaft Oil Channel
    G02022835Courtesy of NISSAN MOTOR CO., U.S.A.
  7. Align the notches on mainshaft front bearing and transaxle case. then, install mainshaft front bearing with a suitable tool.
    Fig 7: Installing Mainshaft Front Bearing
    G02022836Courtesy of NISSAN MOTOR CO., U.S.A.
  8. Install mainshaft bearing retainer, and tighten bolts with specified torque.
    Fig 8: Installing Mainshaft Bearing Retainer
    G02022837Courtesy of NISSAN MOTOR CO., U.S.A.
    9. CAUTION:
    • Before installing striking rod, wrap the end with a vinyl tape or similar product to prevent oil seal from being damaged.
    • Do not reuse retaining pin.
    Fig 9: Identifying Striking Lever
    G02022838Courtesy of NISSAN MOTOR CO., U.S.A.
  9. Attach boot, striking rod, and striking lever to clutch housing. and install retaining pin for selector lever using Tool.
    10. CAUTION: Do not reuse welch plug.
    Fig 10: Installing Welch Plug
    G02022839Courtesy of NISSAN MOTOR CO., U.S.A.
  10. Hammer the welch plug (striking lever side) with a general-purpose drift [OD: 12 mm (0.47 in)] with a suitable tool.
  11. Install selector, selector shaft, and selector shaft pin into clutch housing.
    Fig 11: Installing Selector, Selector Shaft & Pin
    G02022840Courtesy of NISSAN MOTOR CO., U.S.A.
    12. CAUTION: Do not reuse welch plug.
    Fig 12: Identifying Welch Plug
    G02022841Courtesy of NISSAN MOTOR CO., U.S.A.
  12. Hammer the welch plug (selector shaft side) with a general-purpose drift [OD: 12 mm (0.47 in)] with a suitable tool.
    13. CAUTION: Use correct reamer bolts for each installation point, because each bolt has a different length.
    Fig 13: Exploded View Of Reverse Gate Components
    G02022842Courtesy of NISSAN MOTOR CO., U.S.A.
    Fig 14: Identifying Reamer Bolts
    G02022843Courtesy of NISSAN MOTOR CO., U.S.A.
  13. Install select check leaf spring, return spring, steel ball, reverse gate, selector arm, bushing, and return bearing. then, tighten two reamer bolts with specified torque.
  14. Install oil pocket.
    Fig 15: Installing Oil Pocket
    G02022844Courtesy of NISSAN MOTOR CO., U.S.A.
  15. Install differential assembly, input shaft assembly, and mainshaft assembly into clutch housing.
    CAUTION: Be careful not to damage input shaft oil seal during installation of input shaft assembly.
    Fig 16: Installing Differential, Input Shaft & Mainshaft Assemblies
    G02022845Courtesy of NISSAN MOTOR CO., U.S.A.
  16. Install 5th and reverse shift fork.
  17. Install 1st and 2nd shift fork, bracket, and fork rod using Tool.
    18. CAUTION: Do not reuse retaining pin.
  18. Install retaining pin for 1st and 2nd bracket.
  19. Install two check balls.
    Fig 17: Installing 1st & 2nd Shift Forks, Brackets, & Rods
    G02022846Courtesy of NISSAN MOTOR CO., U.S.A.
  20. Install interlock pin into 5th and reverse fork rod using Tool.
  21. Install reverse switch bracket, 5th and reverse bracket, and fork rod using Tool.
  22. Install retaining pin for 5th and reverse shift fork and reverse switch bracket using Tool.
    CAUTION: Do not reuse retaining pin.
    23. CAUTION: Do not reuse stopper pin.
    Fig 18: Installing 5th & Reverse Shift Forks With Brackets
    G02022847Courtesy of NISSAN MOTOR CO., U.S.A.
  23. Install 5th and reverse bracket stopper ring.
  24. Install check ball and interlock plunger.
  25. Install 3rd and 4th shift fork, bracket, and fork rod using Tool.
    26. CAUTION: Do not reuse retaining pin.
    Fig 19: Installing 3rd & 4th Shift Forks With Brackets
    G02022848Courtesy of NISSAN MOTOR CO., U.S.A.
  26. Install 3rd and 4th bracket retaining pin.
    27. CAUTION: Do not reuse stopper ring.
    Fig 20: Installing 3rd & 4th Shift Forks & Stopper Rings
    G02022849Courtesy of NISSAN MOTOR CO., U.S.A.
  27. Install 3rd and 4th shift fork stopper ring.
  28. Install check ball, check pin, and check spring, and apply three Bond TB1215, Loctite Part No. 51813 or equivalent onto check plug. then, tighten it with specified torque.
    1. Tightening torque: Refer to  SHIFT CONTROL COMPONENTS   .
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