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Removal And Installation: Installation

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  1. Before installation, remove any old RTV Silicone Sealant from component mating surfaces using a scraper.
    • Remove the old RTV Silicone Sealant from the bolt holes and threads.
    • Do not scratch or damage the mating surfaces.
    Fig 1: View Of Sealant Removal
    G02110575Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Before installing the front cam bracket, remove the old RTV Silicone Sealant from the mating surface using a scraper.
    • Do not scratch or damage the mating surface.
    Fig 2: Removing Sealant From Cam Bracket
    G02110576Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Turn the crankshaft until No. 1 piston is set at TDC on the compression stroke.
    • The crankshaft key should line up with the right bank cylinder center line as shown.
    Fig 3: View Of Crankshaft Key Alignment
    G02110577Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Install camshaft chain tensioners on both sides of cylinder head.
    1. Camshaft chain tensioner bolts : 7 - 10 N.m (0.7 - 1.0 kg-m, 62 - 89 in-lb) 
    Fig 4: View Of Camshaft Chain Tensioners & Stopper Pins
    G02110578Courtesy of NISSAN MOTOR CO., U.S.A.
  5. Install exhaust and intake camshafts and camshaft brackets.
    • Intake camshaft has a drill mark on camshaft sprocket mounting flange. 
      Fig 5: View Of Intake Camshaft Drill Mark
      G02110579Courtesy of NISSAN MOTOR CO., U.S.A.
    • Follow your identification marks made during removal, or follow the identification marks that are present on the new camshafts components for proper placement and direction of the components. 
      Fig 6: Identification Mark Table
      G02110580Courtesy of NISSAN MOTOR CO., U.S.A.
      Fig 7: Locating Identification Marks
      G02110581Courtesy of NISSAN MOTOR CO., U.S.A.
    • Position the camshafts: 

      RH exhaust camshaft dowel pin at about 10 o'clock. 

      LH exhaust camshaft dowel pin at about 2 o'clock. 

    Fig 8: View Of Camshaft Positioning
    G02110582Courtesy of NISSAN MOTOR CO., U.S.A.
  6. Before installing camshaft brackets, apply sealant to mating surface of No. 1 camshaft bracket.
    • Use Genuine RTV Silicone Sealant, or equivalent.  .
      Fig 9: View Of Camshaft Brackets
      G02110583Courtesy of NISSAN MOTOR CO., U.S.A.
    • Before installation, wipe off any protruding sealant. 
    • Refer to  Precautions for Liquid Gasket   . 
      Fig 10: Applying Sealant To Rocker Cover
      G02110584Courtesy of NISSAN MOTOR CO., U.S.A.
    • Install camshaft brackets in their original positions and direction. Align the stamp marks as shown. 
    • Fig 11: Aligning Stamp Marks
      G02110585Courtesy of NISSAN MOTOR CO., U.S.A.
    • If checking and adjusting any part of valve assembly or camshaft, check valve clearance according to the reference data. Refer to Valve Clearance  .

      Valve clearance (cold) Intake : 0.26 - 0.34 mm (0.010 - 0.013 in) 

      Valve clearance (cold) Exhaust : 0.29 - 0.37 mm (0.011 - 0.015 in) 

    • Lubricate the threads and seat surfaces of the camshaft bracket bolts with new engine oil before installation. 
    • Tighten the camshaft brackets in the following steps, in numerical order as shown.
    Fig 12: View Of Torque Sequence Table
    G02110586Courtesy of NISSAN MOTOR CO., U.S.A.
    Fig 13: View Of RH Camshaft Bracket Torque Sequence
    G02110587Courtesy of NISSAN MOTOR CO., U.S.A.
    Fig 14: View Of LH Camshaft Bracket Torque Sequence
    G02110588Courtesy of NISSAN MOTOR CO., U.S.A.
  7. Install the IVTC solenoid valves with new gaskets.
    1. IVTC solenoid valve bolts : 10 - 12 N.m (1.0 - 1.3 kg-m, 87 - 112 in-lb) 
  8. Install the fuel rail and injectors. Refer to Removal and Installation  .
  9. Install the timing chains. Refer to Installation  .