Inspection Flow
- CONFIRM SYMPTOM BY PERFORMING OPERATIONAL CHECK - TEMPERATURE INCREASE
- Rotate blower control dial clockwise.
- Turn the temperature control dial clockwise to maximum heat.
- Check for hot air at discharge air outlets.
Is the inspection result normal?
YES: GO TO 2.
NO: Perform complete operational check (front). Refer to "OPERATIONAL CHECK ".
- CHECK FOR SERVICE BULLETINS
Check for any service bulletins.
GO TO 3.
- CHECK ENGINE COOLING SYSTEM
- Check for proper engine coolant level.
- Check hoses for leaks or kinks.
- Check radiator cap. Refer to "SYSTEM INSPECTION ".
- Check for air in cooling system.
GO TO 4.
- CHECK AIR MIX DOOR OPERATION
Check the operation of the air mix door.
Is the inspection result normal?
YES: GO TO 5.
NO: Check the air mix door motor circuit. Refer to "AIR MIX DOOR MOTOR COMPONENT FUNCTION CHECK ".
- CHECK AIR DUCTS
Check for disconnected or leaking air ducts.
Is the inspection result normal?
YES: GO TO 6.
NO: Repair all disconnected or leaking air ducts.
- CHECK HEATER HOSE TEMPERATURES
- Start engine and warm it up to normal operating temperature.
- Touch both the inlet and outlet heater hoses. The inlet hose should be hot and the outlet hose should be warm.
Is the inspection result normal?
YES: Hot inlet hose and a warm outlet hose: GO TO 7.
NO: Both hoses warm: GO TO 8.
- CHECK ENGINE COOLANT SYSTEM
Check engine coolant temperature sensor. Refer to "COMPONENT INSPECTION ".
Is the inspection result normal?
YES: System OK.
NO: Repair or replace as necessary. Retest.
- CHECK HEATER HOSES
Check heater hoses for proper installation.
Is the inspection result normal?
YES: System OK.
NO >>
- Back flush heater core.
- Drain the water from the system.
- Refill system with new engine coolant. Refer to "CHANGING ENGINE COOLANT ".
- GO TO 9 to retest.
- CHECK HEATER HOSE TEMPERATURES
- Start engine and warm it up to normal operating temperature.
- Touch both the inlet and outlet heater hoses. The inlet hose should be hot and the outlet hose should be warm.
Is the inspection result normal?
YES: System OK.
NO: Replace heater core. Refer to "REMOVAL AND INSTALLATION ".