Inspection Flow
- CONFIRM SYMPTOM BY PERFORMING OPERATIONAL CHECK - TEMPERATURE DECREASE
- Press the AUTO switch.
- Turn temperature control dial (driver) counterclockwise until 18°C (60°F) is displayed.
- Check for cold air at discharge air outlets.
Is the inspection result normal?
YES: GO TO 3.
NO: GO TO 2.
- CHECK FOR ANY SYMPTOMS
Perform a complete operational check for any symptoms. Refer to "OPERATIONAL CHECK (FRONT) " or "OPERATIONAL CHECK (REAR) ".
Does another symptom exist?
YES: Refer to "SYMPTOM MATRIX CHART ".
NO: System OK.
- CHECK FOR SERVICE BULLETINS
Check for any service bulletins.
GO TO 4.
- PERFORM SELF-DIAGNOSIS
Perform self-diagnosis Refer to "A/C AUTO AMP. SELF- DIAGNOSIS ".
Is the inspection result normal?
YES: GO TO 5.
NO: Refer to "A/C SYSTEM SELF-DIAGNOSIS CODE CHART ".
- CHECK DRIVE BELTS
Check compressor belt tension. Refer to "CHECKING DRIVE BELTS " (VQ40DE) or "CHECKING DRIVE BELTS " (VK56DE).
Is the inspection result normal?
OK: GO TO 6.
NG: Adjust or replace compressor belt. Refer to "ADJUSTMENT ", "REMOVAL AND INSTALLATION " (VQ40DE) or "ADJUSTMENT ", "REMOVAL AND INSTALLATION " (VK56DE).
- CHECK AIR MIX DOOR OPERATION
Check and verify air mix door mechanism for smooth operation. Refer to "AIR MIX DOOR MOTOR (DRIVER) COMPONENT FUNCTION CHECK " or "AIR MIX DOOR MOTOR (PASSENGER) COMPONENT FUNCTION CHECK ".
Does air mix door operate correctly?
YES: GO TO 7.
NO: Check air mix door motor circuit. Refer to "AIR MIX DOOR MOTOR (DRIVER) DIAGNOSIS PROCEDURE " or "AIR MIX DOOR MOTOR (PASSENGER) DIAGNOSIS PROCEDURE ".
- CHECK COOLING FAN MOTOR OPERATION
Check and verify cooling fan motor for smooth operation.
Does cooling fan motor operate correctly?
YES: GO TO 8.
NO: Check cooling fan motor.
- CHECK WATER VALVE OPERATION (VK56DE ONLY)
Check and verify water valve for smooth operation. Refer to "WATER VALVE DESCRIPTION (VK56DE) ".
Does water valve operate correctly?
YES: GO TO 9.
NO: Check water valve circuit. Refer to "WATER VALVE DIAGNOSIS PROCEDURE (VK56DE) ".
- CHECK RECOVERY/RECYCLING EQUIPMENT BEFORE USAGE
Check recovery/recycling equipment before connecting to vehicle. Verify there is no pressure in the recovery/recycling equipment by checking the gauges. If pressure exists, recover refrigerant from equipment lines.
GO TO 10.
- CHECK REFRIGERANT PURITY
- Connect recovery/recycling equipment to vehicle.
- Confirm refrigerant purity in supply tank using recovery/recycling and refrigerant identifier.
Is the inspection result normal?
YES: GO TO 11.
NO: Check contaminated refrigerant. Refer to "WORKING WITH HFC-134A (R-134A) ".
- CHECK FOR EVAPORATOR FREEZE UP
Start engine and run A/C. Check for evaporator freeze up.
Does evaporator freeze up?
YES: Perform diagnostic work flow. Refer to "DIAGNOSTIC WORK FLOW ".
NO: GO TO 12.
- CHECK REFRIGERANT PRESSURE
Check refrigerant pressure with manifold gauge connected. Refer to "PERFORMANCE CHART ".
Is the inspection result normal?
YES: GO TO 13.
NO: Perform diagnostic work flow. Refer to "DIAGNOSTIC WORK FLOW ".
- CHECK AIR DUCTS
Check ducts for air leaks.
Is the inspection result normal?
YES: System OK.
NO: Repair air leaks.