Diagnosis Procedure
Regarding Wiring Diagram information, refer to "WIRING DIAGRAM ".
- CHECK "2" TERMINAL CONNECTION
- Turn ignition switch OFF.
- Check if "2" terminal is clean and tight.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair "2" terminal connection. Confirm repair by performing complete Charging system test using EXP-800 NI or GR8-1200 NI (if available). Refer to applicable Instruction Manual for proper testing procedures
- CHECK "2" TERMINAL CIRCUIT (OPEN)
- Disconnect the generator connector.
- Apply ground to generator harness connector terminal.
- Check condition of the charge warning lamp with the ignition switch in the ON position.
Generator Ground Condition Connector Terminal Ignition switch position Charge warning lamp E205 2 ON Illuminate
Does it illuminate?
YES >> "2" terminal circuit is normal. Refer to Work Flow (With EXP-800 NI or GR8-1200 NI) or Work Flow (Without EXP-800 NI or GR8-1200 NI)
NO >> GO TO 3.
- CHECK HARNESS CONTINUITY (OPEN CIRCUIT)
- Disconnect the battery cable from the negative terminal.
- Disconnect the combination meter connector.
- Check continuity between generator harness connector and combination meter harness connector.
Generator Combination meter Continuity Connector Terminal Connector Terminal E205 2 M24 2 Yes
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace the harness or connectors.
- CHECK HARNESS CONTINUITY (OPEN CIRCUIT)
Check continuity between combination meter harness connector and fuse block (J/B).
Combination meter Fuse box (J/B) Continuity Connector Terminal Connector Terminal M24 16 M4 5P Yes Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace the harness or connectors.
- CHECK POWER SUPPLY CIRCUIT
- Connect the battery cable to the negative terminal.
- Check voltage between combination meter harness connector and ground.
(+) (-) Condition Voltage
(Approx.)Combination meter Connector Terminal M24 2 Ground When the ignition switch is in ON position Battery voltage
Is the inspection result normal?
YES >> Replace the combination meter. Refer to REMOVAL AND INSTALLATION
NO >> Repair or replace the harness or connectors.