Diagnostic Procedure
- CHECK TRANSFER CONTROL UNIT POWER SUPPLY CIRCUIT
- Turn ignition switch "OFF". (Stay for at least 5 seconds.)
- Disconnect transfer control unit harness connector.
- Check voltage between transfer control unit harness connector terminals and ground.CONNECTOR TERMINAL VOLTAGE REFERENCE
Connector Terminal Voltage (Approx.) M152 19 - Ground Battery voltage 25 - Ground 0V M153 40 - Ground Battery voltage 44 - Ground 0V 45 - Ground - Turn ignition switch "ON". (Do not start engine.)
- Check voltage between transfer control unit harness connector terminals and ground.CONNECTOR TERMINAL VOLTAGE REFERENCE
Connector Terminal Voltage (Approx.) M152 19 - Ground Battery voltage 25 - Ground M153 40 - Ground 44 - Ground 45 - Ground
OK or NG
OK: GO TO 2.
NG: Check the following. If any items are damaged, repair or replace damaged parts.
- 40A fusible link (No. j located in the fuse and fusible link box). Refer to "POWER SUPPLY ROUTING CIRCUIT ".
- 10A fuses [No. 21 located in the fuse block-junction block (J/B) and 57 and 58 located in the fuse and relay box]. Refer to "POWER SUPPLY ROUTING CIRCUIT ".
- Harness for short or open between battery and transfer control unit harness connector M152 terminal 19.
- Harness for short or open between battery and transfer shut off relay 2 harness connector E157 terminal 1 and 3.
- Harness for short or open between battery and transfer shut off relay 1 harness connector E156 terminal 3.
- Harness for short or open between ignition switch and transfer control unit harness connector M152 terminal 25.
- Harness for short or open between ignition switch and transfer shut off relay 1 harness connector E156 terminal 1.
- Harness for short or open transfer shut off relay 2 harness connector E157 terminal 5 and transfer control unit harness connector M153 terminals 44, 45.
- Harness for short or open between transfer shut off relay 1 harness connector E156 terminal 5 and transfer control unit harness connector M153 terminals 44, 45.
- Harness for short or open between transfer shut off relay 2 harness connector E157 terminal 2 and transfer control unit harness connector M153 terminal 40.
- Harness for open between transfer shut off relay 1 harness connector E156 terminal 2 and ground.
- Battery and ignition switch. Refer to "POWER SUPPLY ROUTING CIRCUIT ".
- Transfer shut off relay 1, 2. Refer to "COMPONENT INSPECTION ".
- CHECK TRANSFER CONTROL UNIT GROUND CIRCUIT
- Turn ignition switch "OFF". (Stay for at least 5 seconds.)
- Disconnect transfer control unit harness connectors.
- Check continuity between transfer control unit harness connector M152 terminals 6, 18, M153 terminal 32 and ground.
Continuity should exist.
Fig 3: Checking Continuity Between Transfer Control Unit Harness Connector M152 Terminals 6, 18, M153 Terminal 32 And GroundAlso check harness for short to power.
OK or NG
OK: GO TO 3.
NG:
- Repair open circuit or short to power in harness or connectors.
- Harness for short or open between transfer shut off relay harness connector E157 terminal 2 and transfer control unit harness connector terminal 40.
- CHECK COMBINATION METER POWER SUPPLY CIRCUIT
- Turn ignition switch "OFF". (Stay for at least 5 seconds.)
- Disconnect combination meter harness connector.
- Check voltage between combination meter harness connector terminals and ground.CONNECTOR TERMINAL VOLTAGE REFERENCE
Connector Terminal Voltage (Approx.) M24 16 - Ground 0V - Turn ignition switch "ON". (Do not start engine.)
- Check voltage between combination meter harness connector terminals and ground.CONNECTOR TERMINAL VOLTAGE REFERENCE
Connector Terminal Voltage (Approx.) M24 16 - Ground Battery voltage
OK or NG
OK: GO TO 4.
NG: Check the following. If any items are damaged, repair or replace damaged parts.
- 10A fuse [No. 14, located in the fuse block (J/B) or] ignition switch.
- Harness for short or open between ignition switch and combination meter harness connector terminal 16
- CHECK HARNESS BETWEEN TRANSFER CONTROL UNIT AND COMBINATION METER
- Turn ignition switch "OFF". (Stay for at least 5 seconds.)
- Check continuity between the following terminals.
- Transfer control unit harness connector M153 terminal 35 and combination meter harness connector M24 terminal 30.
- Transfer control unit harness connector M153 terminal 36 and combination meter harness connector M24 terminal 27.
- Transfer control unit harness connector M153 terminal 37 and combination meter harness connector M24 terminal 29.
Continuity should exist.
Also check harness for short to ground and short to power.
OK or NG
OK: GO TO 5.
NG: Repair or replace damaged parts.
- CHECK INDICATOR LAMP CIRCUIT
- Turn ignition switch "OFF". (Stay for at least 5 seconds.)
- Connect combination meter harness connector.
- Disconnect transfer control unit harness connector.
- Turn ignition switch "ON". (Do not start engine.)
- Ground the following terminals using suitable wiring.
- Transfer control unit harness connector M153 terminal 35 and ground.
- Transfer control unit harness connector M153 terminal 36 and ground.
- Transfer control unit harness connector M153 terminal 37 and ground.
Do indicator lamps turn on?
OK: GO TO 6.
NG: Replace the combination meter. Refer to "COMBINATION METER ".
- SYMPTOM CHECK
Check again.
OK or NG
OK: Inspection End.
NG: GO TO 7.
- CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to "TRANSFER CONTROL UNIT INPUT/OUTPUT SIGNAL REFERENCE VALUES ".
OK or NG
OK: Inspection End.
NG: Check transfer control unit pin terminals for damage or loose connection with harness connector. If any items are damaged, repair or replace damaged parts.