Diagnostic Procedure
- CHECK ACTUATOR MOTOR SIGNAL
With CONSULT-II
- Start engine.
- Select "DATA MONITOR" mode for "ALL MODE AWD/4WD" with CONSULT-II.
- Read out the value of "SHIFT ACT1", "SHIFT AC MON1", "SHIFT ACT2" and "SHIFT AC MON2".DISPLAY VALUE CONDITION
Monitored item Condition Display value SHIFT ACT1 - Vehicle stopped
- Engine running
- A/T selector lever "N" position
- Brake pedal depressed
4WD shift switch: 4H to 4LO ("Wait" function is operating.) ON Except the above OFF SHIFT AC MON1 - Vehicle stopped
- Engine running
- A/T selector lever "N" position
- Brake pedal depressed
4WD shift switch: 4H to 4LO ("Wait" function is operating.) ON Except the above OFF SHIFT ACT2 - Vehicle stopped
- Engine running
- A/T selector lever "N" position
- Brake pedal depressed
4WD shift switch: 4LO to 4H ("Wait" function is operating.) ON Except the above OFF SHIFT AC MON2 - Vehicle stopped
- Engine running
- A/T selector lever "N" position
- Brake pedal depressed
4WD shift switch: 4LO to 4H ("Wait" function is operating.) ON Except the above OFF
Without CONSULT-II
- Start engine.
- Check voltage between transfer control unit harness connector terminal and ground.CONNECTOR TERMINAL VOLTAGE REFERENCE
Connector Terminal Condition Voltage (Approx.) M152 4 - Ground - Vehicle stopped
- Engine running
- A/T selector lever "N" position
- Brake pedal depressed
4WD shift switch: 4H to 4LO ("Wait" function is operating.) Battery voltage Except the above 0V 13 - Ground - Vehicle stopped
- Engine running
- A/T selector lever "N" position
- Brake pedal depressed
4WD shift switch: 4LO to 4H ("Wait" function is operating.) Battery voltage Except the above 0V M153 33 - Ground - Vehicle stopped
- Engine running
- A/T selector lever "N" position
- Brake pedal depressed
4WD shift switch: 4H to 4LO ("Wait" function is operating.) Battery voltage Except the above 0V 42 - Ground - Vehicle stopped
- Engine running
- A/T selector lever "N" position
- Brake pedal depressed
4WD shift switch: 4LO to 4H ("Wait" function is operating.) Battery voltage Except the above 0V
OK or NG
OK: GO TO 7.
NG: GO TO 2.
- CHECK ACTUATOR MOTOR POWER SUPPLY CIRCUIT
- Turn ignition switch "OFF". (Stay for at least 5 seconds.)
- Remove transfer shift high relay and transfer shift low relay.
- Check voltage between transfer shift high relay harness connector E46 terminal 5, transfer shift low relay harness connector E47 terminal 5 and ground.CONNECTOR TERMINAL VOLTAGE REFERENCE
Connector Terminal Voltage (Approx.) E46 5 - Ground Battery voltage E47 5 - Ground - Turn ignition switch "ON". (Do not start engine.)
- Check voltage between transfer shift high relay harness connector E46 terminal 5, transfer shift low relay harness connector E47 terminal 5 and ground.CONNECTOR TERMINAL VOLTAGE REFERENCE
Connector Terminal Voltage (Approx.) E46 5 - Ground Battery voltage E47 5 - Ground
OK or NG
OK: GO TO 3.
NG: Check the following. If any items are damaged, repair or replace damaged parts.
- 20A fuse [No. 58, located in the fuse block (J/B)]. Refer to "POWER SUPPLY ROUTING CIRCUIT ".
- Harness for short or open between battery, transfer shift high harness connector terminal 5 and transfer shift low harness connector terminal 5.
- CHECK ACTUATOR MOTOR GROUND CIRCUIT
- Turn ignition switch "OFF". (Stay for at least 5 seconds.)
- Remove transfer shift high relay and transfer shift low relay. Refer to "LOCATION OF ELECTRICAL PARTS ".
- Check continuity between transfer shift high relay harness connector E46 terminals 1 and 4, and transfer shift low relay harness connector E47 terminals 1 and 4 and ground.
Continuity should exist.
Also check harness for short to power.
OK or NG
OK: GO TO 4.
NG: Repair open circuit or short to power in harness or connectors.
- CHECK TRANSFER SHIFT RELAYS
- Turn ignition switch "OFF".
- Remove transfer shift high relay and transfer shift low relay. Refer to "LOCATION OF ELECTRICAL PARTS ".
- Apply 12V direct current between transfer shift relay terminals 1 and 2.
- Check continuity between relay terminals 3 and 4, 3 and 5.CONNECTOR TERMINAL CONTINUITY REFERENCE
Terminal Condition Continuity 3 - 4 12V direct current supply between terminals 1 and 2 No OFF Yes 3 - 5 12V direct current supply between terminals 1 and 2 Yes OFF No
OK or NG
OK: GO TO 5.
NG: Replace the transfer shut off relay. Refer to "LOCATION OF ELECTRICAL PARTS ".
- CHECK HARNESS BETWEEN TRANSFER CONTROL UNIT AND TRANSFER SHIFT RELAY
- Turn ignition switch "OFF". (Stay for at least 5 seconds.)
- Disconnect transfer control unit harness connector and the transfer control device (actuator motor) harness connector.
- Remove transfer shift high relay and transfer shift low relay.
- Check continuity between the following terminals.
- Transfer control unit harness connector M152 terminal 4 and transfer shift high relay harness connector E46 terminal 2.
- Transfer control unit harness connector M152 terminal 13 and transfer shift low relay harness connector E47 terminal 2.
- Transfer control unit harness connector M153 terminal 33 and transfer shift high relay harness connector E46 terminal 3.
- Transfer control unit harness connector M153 terminal 42 and transfer shift low relay harness connector E47 terminal 3.
Continuity should exist.
Also check harness for short to ground and short to power.
OK or NG
OK: GO TO 6.
NG: Repair or replace damaged parts.
- CHECK HARNESS BETWEEN TRANSFER CONTROL UNIT AND ACTUATOR MOTOR
- Turn ignition switch "OFF". (Stay for at least 5 seconds.)
- Disconnect transfer control unit harness connector and the transfer control device (actuator motor) harness connector.
- Check continuity between the following terminals.
- Transfer control unit harness connector M153 terminal 33 and transfer control device (actuator motor) harness connector F58 terminal 21.
- Transfer control unit harness connector M153 terminal 42 and transfer control device (actuator motor) harness connector F58 terminal 24.
Continuity should exist.
Also check harness for short to ground and short to power.
OK or NG
OK: GO TO 7.
NG: Repair or replace damaged parts.
- CHECK ACTUATOR MOTOR
- Remove transfer control device. Refer to "REMOVAL AND INSTALLATION ".
- Check operation by applying battery voltage to transfer control device (actuator motor) terminals 21 and 24.CAUTION:
- Do not operate actuator motor for more than 1 second.
- Change the actuator motor position to "HIGH" when installing.
- Be careful not to overheat the harness.
CONNECTOR TERMINAL VOLTAGE REFERENCETerminal Actuator motor 21 (Battery voltage) - 24 (Ground) Clockwise rotate 24 (Battery voltage) - 21 (Ground) Counterclockwise rotate - Check resistance between transfer control device (actuator motor) terminals 21 and 24.
21 - 24 : Approx. 0.2 Ω
OK or NG
OK: GO TO 8.
NG: Replace transfer control device (actuator motor). Refer to "REMOVAL AND INSTALLATION ".
- CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to "TRANSFER CONTROL UNIT INPUT/OUTPUT SIGNAL REFERENCE VALUES ".
OK or NG
OK: GO TO 9.
NG: Check transfer control unit pin terminals for damage or loose connection with harness connector. If any items are damaged, repair or replace damaged parts.
- CHECK DTC
Perform the self-diagnosis, after driving a vehicle for a while.
OK or NG
OK: Inspection End.
NG: Replace transfer control unit. Refer to "REMOVAL AND INSTALLATION ".