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Cylinder Block: Assembly: Crankshaft

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  1. Install signal plate to crankshaft using dowel pin to properly position the signal plate. Remove the dowel pin after the signal plate bolts are tightened.
    Fig 1: Installing Signal Plate To Crankshaft
    G02007717Courtesy of NISSAN MOTOR CO., U.S.A.
    • Tighten bolts to 7.64-9.22 N.m (0.78-0.94 kg.m, 67.7-81.6 in.lb)

      Dowel pin diameter: 6 mm (3/16 in) 

  2. Set main bearings in their proper positions on cylinder block and main bearing cap.
    • Confirm that correct main bearings are selected by using Method A or Method B. Refer to " BEARING CLEARANCE  . 
    • Apply new engine oil to bearing surfaces. 
      Fig 2: Identifying Main Bearing Cap Identification Number
      G02007718Courtesy of NISSAN MOTOR CO., U.S.A.
      Fig 3: Locating Oil Hole & Groove
      G02007719Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Install crankshaft and main bearing caps and tighten bolts to the specified torque.
    • Apply new engine oil to the bolt thread and seat surface. 
    • Prior to tightening bearing cap bolts, shift crankshaft back and forth to properly seat the bearing caps. 
    • Tighten bearing cap bolts gradually in two or three stages. Start with center bearing and move outward as shown in  Fig 4 . 
      Fig 4: Crankshaft & Main Bearing Caps Tightening Sequence
      G02007720Courtesy of NISSAN MOTOR CO., U.S.A.
    • After securing bearing cap bolts, make sure crankshaft turns smoothly by hand. 
  4. Measure crankshaft end play.
    Fig 5: Measuring Crankshaft End Play
    G02007721Courtesy of NISSAN MOTOR CO., U.S.A.

    Crankshaft end play 

    Standard: 0.060 - 0.220 mm (0.0024 - 0.0087 in) 

    Limit: 0.3 mm (0.012 in) 

    If beyond the limit, replace thrust bearing with new ones. 

  5. Install connecting rod bearings in connecting rods and connecting rod caps.
    • Confirm that correct bearings are used.  Refer to CONNECTING ROD BEARING .
    • Install bearings so that oil hole in connecting rod aligns with oil hole of bearing  .
      Fig 6: Aligning Oil Hole
      G02007722Courtesy of NISSAN MOTOR CO., U.S.A.
    • Apply new engine oil to bolt threads and bearing surfaces. 
  6. Install pistons with connecting rods.
    Fig 7: Installing Piston With Connecting Rod
    G02007723Courtesy of NISSAN MOTOR CO., U.S.A.
    1. Install them into corresponding cylinders with Tool.
      • Make sure connecting rod does not scratch cylinder wall. 
      • Make sure connecting rod bolts do not scratch crankshaft pin journals. 
      • Arrange so that front mark on piston head faces engine. 
      • Apply new engine oil to piston rings and sliding surface of piston. 
    2. Install connecting rod caps.
      Fig 8: Installing Connecting Rod Caps
      G02007724Courtesy of NISSAN MOTOR CO., U.S.A.

      Apply new engine oil to bolt threads and nut seating surfaces. Tighten connecting rod cap nuts in two stages:

      Stage 1: 13.72 - 15.68 N.m (1.399 - 1.599 kg.m, 10.120 - 11.566 ft.lb) 

      Stage 2: 35-40° clockwise, or 23 - 28 N.m (2.3 - 2.9 kg.m, 17 - 21 ft.lb) 

  7. Measure connecting rod side clearance.
    Fig 9: Measuring Connecting Rod Side Clearance
    G02007725Courtesy of NISSAN MOTOR CO., U.S.A.

    Connecting rod side clearance 

    Standard: 0.200 - 0.470 mm (0.0079 - 0.0185 in) 

    Limit: 0.52 mm (0.0205 in) 

    If beyond the limit, replace connecting rod and/or crankshaft. 

  8. Install rear oil seal retainer.
    1. Before installing rear oil seal retainer, remove old RTV Silicone Sealant from cylinder block and retainer.
    2. Apply a continuous bead of RTV Silicone Sealant to rear oil seal retainer.
      Fig 10: Installing Rear Oil Seal Retainer
      G02007726Courtesy of NISSAN MOTOR CO., U.S.A.
      • Use Genuine RTV Silicone Sealant, or equivalent.  Refer to RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS .
      • Apply around inner side of bolt holes. 
  9. Install Crankshaft Position sensor (POS).
  10. Install Knock Sensor at correct angle.
    Fig 11: Installing Knock Sensor
    G02007727Courtesy of NISSAN MOTOR CO., U.S.A.