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Home >> Nissan-Datsun >> 2003 >> Sentra Limited >> Repair and Diagnosis >> External Pages >> Different car >> Section 1517 (Automatic Transmission (Re4F04W)) >> Assembly >> Assembly (3)

Assembly (3)

WARNING: This page is about a different car, the 2005 Nissan Quest. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install anchor end pin and lock nut on transaxle case.
  2. Place brake band on outside of reverse clutch drum. Tighten anchor end pin just enough so that brake band is evenly fitted on reverse clutch drum.
    Fig 1: Installing Brake Band On Outside Of Reverse Clutch Drum
    G02475767Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Place bearing race selected in total end play adjustment step on oil pump cover.
    CAUTION: Apply petroleum jelly to bearing race.
  4. Place thrust washer selected in reverse clutch end play step on reverse clutch drum.
    CAUTION: Apply petroleum jelly to thrust washer.
    Fig 2: Placing Thrust Washer On Reverse Clutch Drum
    G02475768Courtesy of NISSAN MOTOR CO., U.S.A.
  5. Install oil pump assembly and gasket on transaxle case.
    CAUTION: Do not reuse gasket.
    Fig 3: Installing Oil Pump Assembly & Gasket On Transaxle Case
    G02475769Courtesy of NISSAN MOTOR CO., U.S.A.
  6. Tighten oil pump fixing bolts to the specified torque.
  7. Install O-ring to input shaft.
    CAUTION:
    • Apply petroleum jelly to O-ring.
    • Do not reuse O-ring.
      Fig 4: Installing O-Ring To Input Shaft
      G02475770Courtesy of NISSAN MOTOR CO., U.S.A.
  8. Adjust brake band.
    1. Tighten anchor end pin to the specified torque.
      • Do not reuse anchor end pin. 
    2. Back off anchor end pin two and a half turns.
    3. While holding anchor end pin, tighten lock nut.
      Fig 5: Tightening Anchor End Pin To Specified Torque
      G02475771Courtesy of NISSAN MOTOR CO., U.S.A.
  9. Apply compressed air to oil holes of transaxle case and check operation of brake band.
    Fig 6: Applying Compressed Air To Oil Holes Of Transaxle Case
    G02475772Courtesy of NISSAN MOTOR CO., U.S.A.
  10. Install final drive assembly on transaxle case.
    Fig 7: Installing Final Drive Assembly On Transaxle Case
    G02475773Courtesy of NISSAN MOTOR CO., U.S.A.
  11. Install differential lubricant tube on converter housing. Tighten differential lubricant tube bolts to the specified torque. Refer to "OVERHAUL ".
    Fig 8: Installing Differential Lubricant Tube On Converter Housing
    G02475774Courtesy of NISSAN MOTOR CO., U.S.A.
  12. Install O-ring on differential oil port of transaxle case.
    CAUTION:
    • Apply ATF to O-ring.
    • Do not reuse O-ring.
      Fig 9: Installing O-Ring On Differential Oil Port Of Transaxle Case
      G02475775Courtesy of NISSAN MOTOR CO., U.S.A.
  13. Install converter housing on transaxle case.
    • Apply locking sealant to mating surface of converter housing. 
      Fig 10: Installing Converter Housing On Transaxle Case
      G02475776Courtesy of NISSAN MOTOR CO., U.S.A.
    • Tighten converter housing bolts to the specified torque. Refer to " OVERHAUL  ". 
      Fig 11: Tightening Converter Housing Bolts To Specified Torque
      G02475777Courtesy of NISSAN MOTOR CO., U.S.A.
  14. Install accumulator piston.
    1. Check contact surface of accumulator piston for damage.
      Fig 12: Installing Accumulator Piston
      G02475778Courtesy of NISSAN MOTOR CO., U.S.A.
    2. Install O-rings on accumulator piston.
      CAUTION:
      • Do not reuse O-rings.
      • Apply ATF to O-rings.
      • Accumulator piston O-rings: Refer to "O-RING "
      Fig 13: Installing O-Rings On Accumulator Piston
      G02475779Courtesy of NISSAN MOTOR CO., U.S.A.
    3. Install accumulator pistons and return springs on transaxle case.
      CAUTION: Apply ATF to inner surface of transaxle case.
      Fig 14: Installing Accumulator Pistons & Return Springs On Transaxle Case
      G02475780Courtesy of NISSAN MOTOR CO., U.S.A.
  15. Install lip seals for band servo oil holes on transaxle case.
    CAUTION:
    • Do not reuse lip seals.
    • Apply petroleum jelly to lip seals.
      Fig 15: Installing Lip Seals For Band Servo Oil Holes In Transaxle Case
      G02475781Courtesy of NISSAN MOTOR CO., U.S.A.
  16. Install low & reverse brake tube and oil sleeve. Tighten low & reverse brake tube bolts to the specified torque. Refer to "OVERHAUL ".
    CAUTION: Do not reuse oil sleeve.
    Fig 16: Installing Low & Reverse Brake Tube & Oil Sleeve
    G02475782Courtesy of NISSAN MOTOR CO., U.S.A.
  17. Install control valve assembly.
    1. Insert manual valve into control valve assembly.
      CAUTION: Apply ATF to manual valve.
      Fig 17: Installing Manual Valve In Control Valve Assembly
      G02475783Courtesy of NISSAN MOTOR CO., U.S.A.
    2. Set manual shaft in Neutral position.
      Fig 18: Setting Manual Shaft In Neutral Position
      G02475784Courtesy of NISSAN MOTOR CO., U.S.A.
    3. Install control valve assembly on transaxle case while aligning manual valve with manual plate.
    4. Pass solenoid harness through transaxle case and install terminal body on transaxle case by pushing it.
    5. Install stopper ring to terminal body.
    6. Tighten bolts. Refer to "OVERHAUL ".

      Bolt length, number and location: 

      Fig 19: Tightening Torque Specifications Chart
      G02475785Courtesy of NISSAN MOTOR CO., U.S.A.
      Fig 20: Tightening Bolts
      G02475786Courtesy of NISSAN MOTOR CO., U.S.A.
  18. Install oil pan.
    1. Attach a magnet to oil pan.
      Fig 21: Installing Oil Pan Magnet
      G02475787Courtesy of NISSAN MOTOR CO., U.S.A.
    2. Install new oil pan gasket on transaxle case.
    3. Install oil pan on transaxle case.
      CAUTION:
      • Always replace oil pan bolts as they are self-sealing bolts.
      • Tighten four bolts in a crisscross pattern to prevent dislocation of gasket.
    4. Tighten oil pan bolts and drain plug to the specified torque. Refer to "OVERHAUL ".
  19. Install park/neutral position (PNP) switch.
    Fig 22: Installing Park/Neutral Position Switch
    G02475788Courtesy of NISSAN MOTOR CO., U.S.A.
    1. Set manual shaft in P position.
    2. Temporarily install park/neutral position (PNP) switch on manual shaft.
    3. Move selector lever to N position.
    4. Use a 4 mm (0.16 in) pin for this adjustment.
      1. Insert the pin straight into the manual shaft adjustment hole.
      2. Rotate park/neutral position (PNP) switch until the pin can also be inserted straight into hole in park/neutral position (PNP) switch.
    5. Tighten park/neutral position (PNP) switch fixing bolts. Refer to "OVERHAUL ".
    6. Remove pin from adjustment hole after adjusting park/neutral position (PNP) switch.
      Fig 23: Removing Pin From Adjustment Hole After Adjusting Park/Neutral Position Switch
      G02475789Courtesy of NISSAN MOTOR CO., U.S.A.
  20. Install A/T fluid charging pipe and fluid cooler tube to transaxle case. Tighten A/T fluid charging pipe and fluid cooler tube bolts to the specified torque. Refer to "OVERHAUL ".
    CAUTION: Do not reuse O-ring and copper washer.
  21. Install A/T fluid level gauge.
    Fig 24: Installing A/T Fluid Level Gauge
    G02475790Courtesy of NISSAN MOTOR CO., U.S.A.
  22. Install torque converter.
    1. Pour ATF into torque converter.
      CAUTION:
      • Approximately 1 liter (1-1/8 US qt, 7/8 Imp qt) of fluid is required for a new torque converter.
      • When reusing old torque converter, add the same amount of fluid as was drained.
        Fig 25: Pouring ATF Into Torque Converter
        G02475791Courtesy of NISSAN MOTOR CO., U.S.A.
    2. Install torque converter while aligning notches of torque converter with notches of oil pump.
      Fig 26: Installing Torque Converter
      G02475792Courtesy of NISSAN MOTOR CO., U.S.A.
    3. Measure distance "A" to check that torque converter is in proper position.
      • Distance A: 14 mm (0.55 in) or more 
      Fig 27: Measuring Distance "A"
      G02475793Courtesy of NISSAN MOTOR CO., U.S.A.
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