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Assembly (2)

WARNING: This page is about a different car, the 2005 Nissan Quest. However, it is still accessible from the selected car via links, so may be relevant.
  1. Apply anaerobic liquid gasket to transaxle case as shown in illustration. Refer to "RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS ".
    Fig 1: Applying Anaerobic Liquid Gasket To Transaxle Case
    G02475732Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Set side cover on transaxle case.
    CAUTION: Apply locking sealant to the mating surface of transaxle case.
    Fig 2: Setting Side Cover On Transaxle Case
    G02475733Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Tighten side cover fixing bolts to specified torque. Refer to "OVERHAUL ".
    CAUTION:
    • Do not mix bolts A and B.
    • Always replace bolts A as they are self-sealing bolts.
      Fig 3: Tightening Side Cover Fixing Bolts To Specified Torque
      G02475734Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Remove paper rolled around bearing retainer.
  5. Install thrust washer on bearing retainer.
    CAUTION: Apply petroleum jelly to thrust washer.
    Fig 4: Installing Thrust Washer On Bearing Retainer
    G02475735Courtesy of NISSAN MOTOR CO., U.S.A.
  6. Install forward clutch assembly.
    CAUTION:
    • Align teeth of low & reverse brake drive plates before installing.
    • Make sure that bearing retainer seal rings are not spread.
    • If forward clutch assembly is correctly seated, points 1 and 2 are at almost same level.
      Fig 5: Installing Forward Clutch Assembly
      G02475736Courtesy of NISSAN MOTOR CO., U.S.A.
  7. Install thrust needle bearing on bearing retainer.
    CAUTION:
    • Apply petroleum jelly to thrust needle bearing.
    • Pay attention to direction of thrust needle bearing.
      Fig 6: Installing Thrust Needle Bearing On Bearing Retainer
      G02475737Courtesy of NISSAN MOTOR CO., U.S.A.
  8. Install overrun clutch hub.
    CAUTION:
    • Apply petroleum jelly to thrust washers.
    • Align teeth of overrun clutch drive plates before installing.
      Fig 7: Installing Overrun Clutch Hub
      G02475738Courtesy of NISSAN MOTOR CO., U.S.A.
  9. Hold forward clutch hub and turn rear internal gear.

    Check overrun clutch hub for correct directions of lock and unlock.

    • If not shown as illustrated, check installed direction of forward one-way clutch. 
      Fig 8: Checking Overrun Clutch Hub
      G02475739Courtesy of NISSAN MOTOR CO., U.S.A.
  10. Install forward clutch hub and rear internal gear assembly.
    CAUTION:
    • Align teeth of forward clutch drive plates before installing.
    • Check that three hooks of thrust washer are correctly aligned after installing.
      Fig 9: Installing Forward Clutch Hub & Rear Internal Gear Assembly
      G02475740Courtesy of NISSAN MOTOR CO., U.S.A.
  11. Install rear planetary carrier assembly and rear sun gear according to the following procedures.
    1. Install needle bearings on rear planetary carrier.
      CAUTION:
      • Apply petroleum jelly to needle bearings.
      • Pay attention to direction of needle bearings.
        Fig 10: Installing Needle Bearings On Rear Planetary Carrier
        G02475741Courtesy of NISSAN MOTOR CO., U.S.A.
    2. Install rear sun gear on rear planetary carrier.
      CAUTION: Pay attention to direction of rear sun gear.
      Fig 11: Installing Rear Sun Gear On Rear Planetary Carrier
      G02475742Courtesy of NISSAN MOTOR CO., U.S.A.
    3. Install rear planetary carrier on transaxle case.
      Fig 12: Installing Rear Planetary Carrier On Transaxle Case
      G02475743Courtesy of NISSAN MOTOR CO., U.S.A.
  12. Install thrust needle bearing on front planetary carrier, then install them together on transaxle case.
    CAUTION:
    • Apply petroleum jelly to thrust needle bearing.
    • Pay attention to direction of thrust needle bearing.
      Fig 13: Installing Thrust Needle Bearing On Front Planetary Carrier
      G02475744Courtesy of NISSAN MOTOR CO., U.S.A.
  13. Install low & reverse brake piston according to the following procedures.
    1. Set and align return springs to transaxle case gutters as shown in illustration.
      Fig 14: Installing Low & Reverse Brake Piston
      G02475745Courtesy of NISSAN MOTOR CO., U.S.A.
    2. Set and align piston with retainer.
      Fig 15: Aligning Piston With Retainer
      G02475746Courtesy of NISSAN MOTOR CO., U.S.A.
    3. Install piston and retainer assembly on the transaxle case.
      CAUTION: Align bracket to specified gutter as indicated in illustration.
      Fig 16: Installing Piston And Retainer Assembly On Transaxle Case
      G02475747Courtesy of NISSAN MOTOR CO., U.S.A.
    4. Check that each protrusion of piston is correctly set to corresponding return spring as follows.
      • Push piston and retainer assembly evenly and confirm they move smoothly. 
      • If they can not move smoothly, remove piston and retainer assembly and align return spring correctly as instructed in step "a". 
        Fig 17: Removing Piston & Retainer Assembly
        G02475748Courtesy of NISSAN MOTOR CO., U.S.A.
    5. Push down piston and retainer assembly and install snap ring.
      Fig 18: Installing Snap Ring
      G02475749Courtesy of NISSAN MOTOR CO., U.S.A.
  14. Install low one-way clutch to front planetary carrier by turning carrier in the direction of the arrow shown.
    Fig 19: Installing Low One-Way Clutch To Front Planetary Carrier
    G02475750Courtesy of NISSAN MOTOR CO., U.S.A.
  15. Install snap ring with screwdriver.
    CAUTION:
    • Forward clutch and bearing must be correctly installed for snap ring to fit into groove of transaxle case.
    • Do not expand snap ring excessively.
      Fig 20: Installing Snap Ring With Screwdriver
      G02475751Courtesy of NISSAN MOTOR CO., U.S.A.
  16. Install needle bearing on transaxle case.
    CAUTION:
    • Apply petroleum jelly to needle bearing.
    • Pay attention to direction of needle bearing.
      Fig 21: Installing Needle Bearing On Transaxle Case
      G02475752Courtesy of NISSAN MOTOR CO., U.S.A.
  17. Install bearing race, needle bearing and high clutch hub on front sun gear.
    CAUTION:
    • Apply petroleum jelly to needle bearing.
    • Pay attention to direction of needle bearing.
      Fig 22: Installing Bearing Race, Needle Bearing & High Clutch Hub On Front Sun Gear
      G02475753Courtesy of NISSAN MOTOR CO., U.S.A.
  18. Install needle bearing and high clutch drum on high clutch hub.
    Fig 23: Installing Needle Bearing & High Clutch Drum On High Clutch Hub
    G02475754Courtesy of NISSAN MOTOR CO., U.S.A.
  19. Install needle bearing on high clutch drum.
    CAUTION:
    • Apply petroleum jelly to needle bearing.
    • Pay attention to direction of needle bearing.
      Fig 24: Installing Needle Bearing On High Clutch Drum
      G02475755Courtesy of NISSAN MOTOR CO., U.S.A.
  20. Remove paper rolled around input shaft.
  21. Install input shaft assembly in reverse clutch.
    CAUTION: Align teeth of reverse clutch drive plates before installing.
    Fig 25: Aligning Teeth Of Reverse Clutch Drive Plates
    G02475756Courtesy of NISSAN MOTOR CO., U.S.A.
  22. Install reverse clutch assembly on transaxle case.
    CAUTION: Align teeth of high clutch drive plates before installing.
    Fig 26: Installing Reverse Clutch Assembly On Transaxle Case
    G02475757Courtesy of NISSAN MOTOR CO., U.S.A.
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