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Removal and Installation: Installation

WARNING: This page is about a different car, the 2005 Nissan Quest. However, it is still accessible from the selected car via links, so may be relevant.
  1. Before installation, remove any old Silicone RTV Sealant from component mating surfaces using suitable tool.
    CAUTION: Do not scratch or damage the mating surfaces.
    NOTE: Remove the old Silicone RTV Sealant from the bolt holes and threads.
    Fig 1: Removing Old Silicone RTV Sealant From Bolt Holes & Threads
    G02475003Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Before installing the No. 1 camshaft bracket, remove the old Silicone RTV Sealant from the mating surface using suitable scraper.
    CAUTION: Do not scratch or damage the mating surface.
    Fig 2: Removing Old Silicone RTV Sealant From Mating Surface
    G02475004Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Turn the crankshaft until No. 1 piston is set at TDC on the compression stroke.
    • The crankshaft key should line up with the right bank cylinder center line as shown.
      Fig 3: Identifying Crankshaft Key
      G02475005Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Install camshaft chain tensioners on both sides of cylinder head.
    • Camshaft chain tensioner bolts: 8.5 N.m (0.87 kg-m, 75 in-lb) 
    Fig 4: Installing Camshaft Chain Tensioners On Both Sides Of Cylinder Head
    G02475006Courtesy of NISSAN MOTOR CO., U.S.A.
  5. Install valve lifters.
    NOTE: Install them in original positions.
  6. Install exhaust and intake camshafts and camshaft brackets.
    • Intake camshaft has a drill mark on camshaft sprocket mounting flange.
      Fig 5: Identifying Camshaft Drill Mark On Camshaft Sprocket Mounting Flange
      G02475007Courtesy of NISSAN MOTOR CO., U.S.A.
    • Follow your identification marks made during removal, or follow the identification marks that are present on the new camshafts components for proper placement and direction of the components.
      Fig 6: Identification Marks Specification Chart
      G02475008Courtesy of NISSAN MOTOR CO., U.S.A.
      Fig 7: Locating Identification Marks On Camshafts
      G02475009Courtesy of NISSAN MOTOR CO., U.S.A.
    • Position the camshafts:

      RH exhaust camshaft dowel pin at about 10 o'clock.

      LH exhaust camshaft dowel pin at about 2 o'clock.

      Fig 8: Identifying Dowel Pin Holes
      G02475010Courtesy of NISSAN MOTOR CO., U.S.A.
  7. Before installing No. 1 camshaft brackets, apply sealant to mating surface of No. 1 camshaft bracket.
    • Use Genuine Silicone RTV Sealant, or equivalent. Refer to RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS .
      Fig 9: Identifying Camshaft Bracket (RH/LH)
      G02475011Courtesy of NISSAN MOTOR CO., U.S.A.
    • Before installation, wipe off any protruding sealant.
    • Refer to PRECAUTIONS FOR LIQUID GASKET .
      Fig 10: Applying Sealant To Mating Surface Of No 1 Camshaft Bracket
      G02475012Courtesy of NISSAN MOTOR CO., U.S.A.
    • Install remaining camshaft brackets in their original positions and direction. Align the stamp marks as shown.
    • If checking and adjusting any part of valve assembly or camshaft, check valve clearance according to the reference data. Refer to VALVE CLEARANCE .
      Fig 11: Identifying Stamp Marks
      G02475013Courtesy of NISSAN MOTOR CO., U.S.A.
  8. Tighten the camshaft brackets in the four steps, in the order as shown.
    • Camshaft bracket bolts 
    • Step 1 (bolts 7 - 10): 1.96 N.m (0.2 kg-m, 17 in-lb) 
    • Step 2 (bolts 1 - 6): 1.96 N.m (0.2 kg-m, 17 in-lb) 
    • Step 3: 5.88 N.m (0.6 kg-m, 52 in-lb) 
    • Step 4: 10.4 N.m (1.1 kg-m, 92 in-lb) 
    Fig 12: Camshaft Brackets Bolts (RH) With Tightening Sequence
    G02475014Courtesy of NISSAN MOTOR CO., U.S.A.
    Fig 13: Camshaft Brackets Bolts (LH) With Tightening Sequence
    G02475015Courtesy of NISSAN MOTOR CO., U.S.A.
  9. Measure difference in levels between front end faces of No. 1 camshaft bracket and cylinder head.
    • Standard: - 0.14 (- 0.0055 in) 
    • If measurement is outside the specified range, re-install camshaft and camshaft bracket.
      Fig 14: Measuring Difference In Levels Between Front End Faces Of No. 1 Camshaft Bracket & Cylinder Head
      G02475016Courtesy of NISSAN MOTOR CO., U.S.A.
  10. Install the IVT control solenoid valves with new gaskets.
    • IVT control solenoid valve bolts: 11.3 N.m (1.2 kg-m, 100 in-lb) 
    Fig 15: Installing IVT Control Solenoid Valves With New Gaskets
    G02475017Courtesy of NISSAN MOTOR CO., U.S.A.
  11. If necessary, install camshaft position sensor (PHASE) (RH and LH bank.)
    • Camshaft position sensor: 9.6 N.m (0.98 kg-m, 85 in-lb) (PHASE) bolt 
  12. Install the timing chains. Refer to TIMING CHAIN .