LEMON Manuals: Even more car manuals for everyone
Home >> Nissan-Datsun >> 2003 >> Sentra Limited >> Repair and Diagnosis >> External Pages >> Different car >> Section 1172 (Manual Transaxle - RS5F70A) >> Transaxle Assembly >> Disassembly and Assembly >> Disassembly >> Clutch Housing

Clutch Housing

WARNING: This page is about a different car, the 2004 Nissan Sentra. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove transaxle case from the clutch housing.
  2. Remove check plugs, check springs, check pins, and check balls from the clutch housing.
    Fig 1: Removing Check Plugs, Check Springs, Check Pins, And Check Balls From Clutch Housing
    G00777257Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Remove 3rd & 4th bracket retaining pin using Tool.
    Fig 2: Removing 3rd & 4th Bracket Retaining Pin
    G00777258Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Remove 3rd & 4th shift fork stopper ring.
  5. Remove 3rd & 4th fork rod.
  6. Remove 3rd & 4th shift fork and bracket.
    Fig 3: Removing 3rd & 4th Shift Fork Stopper Ring Fork Rod And Bracket
    G00777259Courtesy of NISSAN MOTOR CO., U.S.A.
  7. Remove interlock plunger and check ball.
  8. Remove 5th & reverse bracket stopper ring.
    Fig 4: Removing 5th & Reverse Bracket Stopper Ring
    G00777260Courtesy of NISSAN MOTOR CO., U.S.A.
  9. Remove retaining pins from 5th & reverse shift fork and 5th & reverse bracket using Tool.
  10. Remove 5th & reverse fork rod.
  11. Remove interlock pin from 5th & reverse fork rod using Tool.
  12. Remove reverse switch bracket and 5th & reverse bracket.
    Fig 5: Removing Interlock Pin From 5th & Reverse Fork Rod
    G00777261Courtesy of NISSAN MOTOR CO., U.S.A.
  13. Remove check ball from housing.
  14. Remove retaining pin for 1st & 2nd shift fork and 1st & 2nd bracket using Tool.
  15. Remove 1st & 2nd fork rod.
  16. Remove 5th & reverse and 1st & 2nd shift forks, and 1st & 2nd bracket.
    Fig 6: Removing 5th & Reverse And 1st & 2nd Shift Forks, And 1st & 2nd Bracket
    G00777262Courtesy of NISSAN MOTOR CO., U.S.A.
  17. Remove both input shaft and mainshaft assemblies from housing.
    Fig 7: Removing Both Input Shaft And Mainshaft Assemblies From Housing
    G00777263Courtesy of NISSAN MOTOR CO., U.S.A.
  18. Remove final drive assembly from housing.
  19. Remove oil pocket from housing.
    Fig 8: Removing Oil Pocket From Housing
    G00777264Courtesy of NISSAN MOTOR CO., U.S.A.
  20. Remove mainshaft bearing retainer from housing.
  21. Cut off oil channel using a cutter as shown.
    Fig 9: Cutting Off Oil Channel Using Cutter
    G00777265Courtesy of NISSAN MOTOR CO., U.S.A.
  22. Remove mainshaft front bearing from housing using Tool.
    Fig 10: Removing Mainshaft Front Bearing From Housing
    G00777266Courtesy of NISSAN MOTOR CO., U.S.A.
  23. Using a magnet or other suitable tool, remove selector pin from selector shaft.
    Fig 11: Removing Selector Pin From Selector Shaft
    G00777267Courtesy of NISSAN MOTOR CO., U.S.A.
  24. Remove selector shaft and plug, then remove selector using Tool.
    Fig 12: Removing Selector Shaft And Plug
    G00777268Courtesy of NISSAN MOTOR CO., U.S.A.
  25. Remove reamer bolts, then remove select check leaf spring, return spring, steel ball, reverse gate, selector arm, bearing, and bushing.
    CAUTION: Be careful not to lose the steel ball.
    Fig 13: Removing Select Check Leaf Spring, Return Spring, Steel Ball, Reverse Gate, Selector Arm, Bearing, And Bushing
    G00777269Courtesy of NISSAN MOTOR CO., U.S.A.
  26. Remove retaining pin and plug from striking lever using Tool.
  27. Remove striking rod, then striking lever from housing.
    Fig 14: Removing Striking Lever From Housing
    G00777270Courtesy of NISSAN MOTOR CO., U.S.A.
  28. Using a flat-head screwdriver or other suitable tool, remove dust seal, input shaft oil seal, and striking rod oil seal from housing.
    CAUTION: When removing dust and oil seals, be careful not to damage mounting surfaces of dust seal and oil seal.
    Fig 15: Removing Dust Seal, Input Shaft Oil Seal, And Striking Rod Oil Seal From Housing
    G00777271Courtesy of NISSAN MOTOR CO., U.S.A.
  29. Remove differential oil seal from housing using Tool.
    Fig 16: Removing Differential Oil Seal From Housing
    G00777272Courtesy of NISSAN MOTOR CO., U.S.A.
  30. Remove differential side outer race from housing using Tool.
    Fig 17: Removing Differential Side Outer Race From Housing
    G00777273Courtesy of NISSAN MOTOR CO., U.S.A.