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Home >> Nissan-Datsun >> 2003 >> Sentra Limited >> Repair and Diagnosis >> External Pages >> Different car >> Section 1172 (Manual Transaxle - RS5F70A) >> Transaxle Assembly >> Disassembly and Assembly >> Assembly >> Clutch Housing

Clutch Housing

WARNING: This page is about a different car, the 2004 Nissan Sentra. However, it is still accessible from the selected car via links, so may be relevant.
  1. Hammer the new striking rod oil seal into clutch housing as far as it will go using Tool.
    CAUTION: Do not reuse striking rod oil seal.
    Fig 1: Installing Striking Rod Oil Seal
    G00777274Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Hammer the differential oil seal into clutch housing with a suitable tool until it becomes flush with clutch housing end face.
    CAUTION: Do not reuse differential oil seal.
    Fig 2: Installing Differential Oil Seal Into Clutch Housing
    G00777275Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Hammer input shaft oil seal into clutch housing as far as it will go with a suitable tool.
    CAUTION: Do not reuse input shaft oil seal.
    Fig 3: Installing Input Shaft Oil Seal Into Clutch Housing
    G00777276Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Hammer the dust seal into clutch housing as far as it will go using Tool.
    CAUTION: Do not reuse dust seal.
    Fig 4: Installing Dust Seal Into Clutch Housing
    G00777277Courtesy of NISSAN MOTOR CO., U.S.A.
  5. Install outer race of differential side bearing using Tool.
    Fig 5: Installing Outer Race Of Differential Side Bearing
    G00777278Courtesy of NISSAN MOTOR CO., U.S.A.
  6. Install new oil channel (mainshaft).
    CAUTION: Pay attention to installation direction of oil channel.
    Fig 6: Installing Oil Channel
    G00777279Courtesy of NISSAN MOTOR CO., U.S.A.
  7. Align the notches on mainshaft front bearing and transaxle case. Then, install mainshaft front bearing with a suitable tool.
    Fig 7: Aligning Notches On Mainshaft Front Bearing And Transaxle Case
    G00777280Courtesy of NISSAN MOTOR CO., U.S.A.
  8. Install mainshaft bearing retainer, tighten bolt to specification.
    Fig 8: Installing Mainshaft Bearing Retainer And Tightening Torques
    G00777281Courtesy of NISSAN MOTOR CO., U.S.A.
  9. Attach boot, striking rod, and striking lever to clutch housing. Install new retaining pin for striking lever using Tool.
    CAUTION:
    • Before installing striking rod, wrap the end with a vinyl tape or similar product to prevent oil seal from being damaged.
    • Do not reuse retaining pin.
    Fig 9: Attaching Boot, Striking Rod, And Striking Lever To Clutch Housing
    G00777282Courtesy of NISSAN MOTOR CO., U.S.A.
  10. Hammer the new welch plug (striking lever side) with a general-purpose drift [OD: 12 mm (0.47 in)].
    CAUTION: Do not reuse welch plug.
    Fig 10: Installing Welch Plug
    G00777283Courtesy of NISSAN MOTOR CO., U.S.A.
  11. Install selector, selector shaft, and selector shaft pin into clutch housing.
    Fig 11: Installing Selector, Selector Shaft, And Selector Shaft Pin Into Clutch Housing
    G00777284Courtesy of NISSAN MOTOR CO., U.S.A.
  12. Hammer the new welch plug (selector shaft side) with a general-purpose drift [OD: 12 mm (0.47 in)].
    CAUTION: Do not reuse welch plug.
    Fig 12: Installing Welch Plug (Selector Shaft Side)
    G00777285Courtesy of NISSAN MOTOR CO., U.S.A.
  13. Install select check leaf spring, return spring, steel ball, reverse gate, selector arm, bushing, and return bearing.
    Fig 13: Installing Select Check Leaf Spring, Return Spring, Steel Ball, Reverse Gate, Selector Arm, Bushing, And Return Bearing
    G00777286Courtesy of NISSAN MOTOR CO., U.S.A.
  14. Tighten the two reamer bolts to specification.
    CAUTION: Use correct reamer bolts for each installation point, because each bolt has a different length.
    Fig 14: Identifying Tightening Torque Of Reamer Bolts
    G00777287Courtesy of NISSAN MOTOR CO., U.S.A.
  15. Install oil pocket.
    Fig 15: Installing Oil Pocket
    G00777288Courtesy of NISSAN MOTOR CO., U.S.A.
  16. Install differential assembly, input shaft assembly, and mainshaft assembly into clutch housing.
    CAUTION: Be careful not to damage input shaft oil seal during installation of input shaft assembly.
    Fig 16: Installing Differential Assembly, Input Shaft Assembly, And Mainshaft Assembly Into Clutch Housing
    G00777289Courtesy of NISSAN MOTOR CO., U.S.A.
  17. Install 5th & reverse shift fork.
  18. Install 1st & 2nd shift fork, bracket, and fork rod.
    Fig 17: Installing 1st & 2nd Shift Fork
    G00777290Courtesy of NISSAN MOTOR CO., U.S.A.
  19. Install retaining pin for 1st & 2nd bracket using Tool.
    CAUTION: Do not reuse retaining pin.
  20. Install two check balls.
  21. Install interlock pin into 5th & reverse fork rod using Tool.
  22. Install reverse switch bracket, 5th & reverse bracket, and fork rod.
  23. Install new retaining pin for 5th & reverse shift fork and reverse switch bracket using Tool.
    CAUTION: Do not reuse retaining pin.
    Fig 18: Installing Retaining Pin For 5th & Reverse Shift Fork And Reverse Switch Bracket
    G00777291Courtesy of NISSAN MOTOR CO., U.S.A.
  24. Install 5th & reverse bracket stopper ring.
    CAUTION: Do not reuse stopper pin.
  25. Install check ball and interlock plunger.
  26. Install 3rd & 4th shift fork, bracket, and fork rod.
  27. Install 3rd & 4th bracket retaining pin using Tool.
    CAUTION: Do not reuse retaining pin.
    Fig 19: Installing 3rd & 4th Bracket Retaining Pin
    G00777292Courtesy of NISSAN MOTOR CO., U.S.A.
  28. Install 3rd & 4th shift fork stopper ring.
    CAUTION: Do not reuse stopper ring.
    Fig 20: Installing 3rd & 4th Shift Fork Stopper Ring
    G00777293Courtesy of NISSAN MOTOR CO., U.S.A.
  29. Install check ball, check pin, and check spring, and apply Anaerobic Liquid Gasket or equivalent onto the check plug. Then, tighten the check plug to specification.

    Refer to . "SHIFT CONTROL COMPONENTS ".

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