Rear Internal Gear, Forward Clutch Hub and Overrun Clutch Hub: Assembly

WARNING: This page is about a different car, the 2004 Nissan Quest. However, it is still accessible from the selected car via links, so may be relevant.

Install forward one-way clutch on forward clutch.

Fig 1: Installing Forward One-Way Clutch On Forward Clutch
Courtesy of NISSAN MOTOR CO., U.S.A.

CAUTION: Take care with the direction of forward one-way clutch.
Install bearing on forward one-way clutch.

Fig 2: Installing Bearing On Forward One-Way Clutch
Courtesy of NISSAN MOTOR CO., U.S.A.

CAUTION: Apply petroleum jelly to bearing.
Install thrust washer on rear internal gear.
CAUTION:
- Apply petroleum jelly to thrust washer.
- Align hooks of thrust washer with holes of rear internal gear.
  
  Fig 3: Installing Rear Internal Gear Thrust Washer
  Courtesy of NISSAN MOTOR CO., U.S.A.
Install bearing on rear internal gear.

Fig 4: Installing Rear Internal Gear Bearing
Courtesy of NISSAN MOTOR CO., U.S.A.

CAUTION: Apply petroleum jelly to bearing.
Install forward clutch hub on rear internal gear.

Fig 5: Installing Forward Clutch Hub On Rear Internal Gear
Courtesy of NISSAN MOTOR CO., U.S.A.
CAUTION:
- Check operation of forward one-way clutch.
  Hold rear internal gear and turn forward clutch hub.
  
  Check forward clutch hub for correct locking and unlocking directions.
- If not as shown in figure, check installation direction of forward one-way clutch.
Install thrust washer and overrun clutch hub.

Fig 6: Installing Overrun Clutch Hub Thrust Washer
Courtesy of NISSAN MOTOR CO., U.S.A.
CAUTION:
- Apply petroleum jelly to thrust washer.
- Align hooks of thrust washer with holes of overrun clutch hub.
- Align projections of rear internal gear with holes of overrun clutch hub.