Total End Play

WARNING: This page is about a different car, the 2004 Nissan Quest. However, it is still accessible from the selected car via links, so may be relevant.

Adjust total end play "T1".

Fig 1: Adjusting Total End Play
Courtesy of NISSAN MOTOR CO., U.S.A.
1. With original bearing race installed, place Tool onto oil pump. The long ends of legs should be placed firmly on machined surface of oil pump assembly. The gauging cylinder should rest on top of bearing race. Lock gauging cylinder in place with set screw.
  
  Fig 2: Installing Bearing Race
  Courtesy of NISSAN MOTOR CO., U.S.A.
2. Install gauging plunger into cylinder.
  
  Fig 3: Installing Gauging Plunger Into Cylinder
  Courtesy of NISSAN MOTOR CO., U.S.A.
3. With needle bearing installed on high clutch drum, place Tool legs on machined surface of transaxle case (with gasket). Then allow plunger to rest on needle bearing.
4. Measure gap between cylinder and plunger. This measurement should give exact total end play.
  
  Fig 4: Measuring Gap Between Cylinder And Plunger
  Courtesy of NISSAN MOTOR CO., U.S.A.
  
  Total end play "T1": 0.25 - 0.55 mm (0.0098 - 0.0217 in)
  - If end play is out of specification, decrease or increase thickness of bearing race as necessary.
    Available bearing race for adjusting total end play: Refer to " BEARING RACE FOR ADJUSTING TOTAL END PLAY ".
Adjust reverse clutch drum end play "T2".

Fig 5: Adjusting Reverse Clutch Drum End Play
Courtesy of NISSAN MOTOR CO., U.S.A.
1. Place Tool on machined surface of transaxle case (with gasket). Then allow gauging cylinder to rest on reverse clutch drum. Lock cylinder in place with set screw.
  
  Fig 6: Placing Tool On Machined Surface Of Transaxle Case
  Courtesy of NISSAN MOTOR CO., U.S.A.
2. Install gauging plunger into cylinder.
  
  Fig 7: Installing Gauging Plunger Into Cylinder
  Courtesy of NISSAN MOTOR CO., U.S.A.
3. With original thrust washer installed on oil pump, place Tool legs onto machined surface of oil pump assembly. Then allow plunger to rest on thrust washer.
4. Measure gap between cylinder and plunger with feeler gauge. This measurement should give exact reverse clutch drum end play.
  Reverse clutch drum end play "T2": 0.61 - 1.00 mm (0.0240 - 0.0394 in)
  - If end play is out of specification, decrease or increase thickness of thrust washer as necessary.
    Available thrust washer for adjusting reverse clutch drum end play: Refer to " THRUST WASHERS FOR ADJUSTING REVERSE CLUTCH DRUM END PLAY ".
  Fig 8: Measuring Gap Between Cylinder And Plunger With Feeler Gauge
  Courtesy of NISSAN MOTOR CO., U.S.A.