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Removal and Installation: Installation

WARNING: This page is about a different car, the 2004 Nissan Quest. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install new O-rings to water pump.
  2. Apply engine oil and engine coolant to the O-rings as shown.
    • Locate the O-ring with white paint mark to engine front side.
    Fig 1: Installing O-Rings To Water Pump
    G00775143Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Install the water pump.
    Fig 2: Installing Water Pump
    G00775144Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION: Do not allow cylinder block to interfere with the O-rings when installing the water pump.
    • Check that timing chain and water pump sprocket are engaged.
    • Insert water pump by tightening mounting bolts alternately and evenly.
      1. Water pump mounting bolts 9.6 N.m (0.98 kg-m, 85 in-lb) 
  4. Remove dust and foreign material completely from backside of chain tensioner and from installation area of rear timing chain case.
  5. Turn the crankshaft pulley approximately 20° clockwise so that the timing chain on the timing chain tensioner side is loose.
    NOTE: When installing the timing chain tensioner, engine oil should be applied to the oil hole and tensioner.
    Fig 3: Turning Crankshaft Pulley
    G00775145Courtesy of NISSAN MOTOR CO., U.S.A.
  6. Install the timing chain tensioner.
    1. Timing chain tensioner bolts 8.1 N.m (0.83 kg-m, 72 in-lb) 
  7. Remove the stopper pin.
    NOTE: An Allen wrench [(2.5 mm (0.098 in)] is used for a stopper pin as an example.
    Fig 4: Removing Stopper Pin
    G00775146Courtesy of NISSAN MOTOR CO., U.S.A.
  8. Install chain tensioner and water pump cover.
    1. Before installing, remove all traces of sealant from mating surface of water pump cover and chain tensioner cover using a scraper.

      Also remove traces of sealant from the mating surface of the front cover.

      Fig 5: Removing Traces Of Sealant From Mating Surface Of Water Pump Cover
      G00775147Courtesy of NISSAN MOTOR CO., U.S.A.
    2. Apply a continuous bead of RTV Silicone Sealant, or equivalent, to mating surface of chain tensioner cover and water pump cover. Refer to RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS .
      Fig 6: Applying A Continuous Bead Of RTV Silicone Sealant
      G00775148Courtesy of NISSAN MOTOR CO., U.S.A.
  9. Install water drain plug on water pump side of cylinder block.
    1. Water drain plug : 9.5 N.m (0.97 kg-m, 76 in-lb) 
      Fig 7: Installing Water Drain Plug On Water Pump Side Of Cylinder Block
      G00775149Courtesy of NISSAN MOTOR CO., U.S.A.
  10. Tighten idler pulley bolts.
    1. Idler pulley bolts : 34.8 N.m (3.5 kg-m, 26 ft-lb) 
  11. Installation of remaining components is in the reverse order of removal.
    • Refill engine coolant.
    • After starting engine, let idle for three minutes, then rev engine up to 3, 000 RPM under no load to purge air from the high-pressure chamber of the chain tensioner. The engine may produce a rattling noise. This indicates that air still remains in the chamber and is not a matter of concern.
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