Clutch Pedal Assembly: Adjustments

1. Adjust pedal height with pedal stopper or ASCD clutch switch.
Pedal height "H": 153 - 163 mm (6.02 - 6.42 inch)
2. Adjust withdrawal lever play "B" according to the following procedure.
a. Push withdrawal lever by hand until resistance is felt, and then tighten adjusting nut.

Fig. 2 Withdrawal Lever Adjustment:

b. Turn back adjusting nut 2.5 - 3.5 turns, and then tighten lock nut.
Withdrawal lever play "B": 2.5 - 3.5 mm (0.098 - 0.138 inch)
Lock nut: 4.3 - 5.9 Nm (38 - 52 inch lbs.)

CAUTION: When clutch cable is replaced with a new one, fully depress clutch pedal 50 times as a break-in procedure (to pre-stretch the clutch cable).

3. As a final check, measure pedal free travel at center of pedal pad.
Pedal free travel "A": 11.0 - 15.0 mm (0.433 - 0.591 inch)

Fig. 3 Clutch Interlock Switch Adjustment:

4. Adjust clearance "C" shown in the figure while fully depressing clutch pedal.
Clearance "C": 0.3 - 1.0 mm (0.012 - 0.039 inch)