Clutch Disc: Service and Repair

Check the following items, and replace as necessary.
- Clutch disc, for burns, discoloration, oil or grease leakage.





- Clutch disc, for wear of facing:
Wear limit of facing surface to rivet head: 0.3 mm (0.012 inch)





- Clutch disc, for backlash of spline and runout of facing:
Maximum backlash of spline (at outer edge of disc): 1.0 mm (0.039 inch)
Runout limit: 1.0 mm (0.039 inch)
Distance of runout check point (from hub center): 115 mm (4.53 inch)

INSTALLATION
- Apply recommended grease to contact surface of splines.
- Too much lubricant may damage clutch disc facing.
- Tighten bolts in numerical order, in two steps:
First step: 10 - 20 Nm (7 - 14 ft. lbs.)
Final step: 22 - 29 Nm (16 - 22 ft. lbs.)