Assembly

ASSEMBLY





1. Install D-rings and oil seals on forward clutch piston and overrun clutch piston.
- Take care with direction of oil seal.
- Apply ATF to both parts.





2. Install overrun clutch piston assembly on forward clutch piston while turning it slowly.
- Apply ATF to inner surface of forward clutch piston.





3. Install forward clutch piston assembly on forward clutch drum while turning it slowly.
- Apply ATF to inner surface of drum.





4. Align notch in forward clutch piston with groove in forward clutch drum.





5. Install return spring on piston.
6. Install spring retainer on return springs.
7. Set Tool on spring retainer and install snap ring while compressing return springs.





- Set Tool directly above return springs.





- Do not align snap ring gap with spring retainer stopper.





8. Install drive plates, driven plates, retaining plate and dish plate for overrun clutch.
9. Install snap ring for overrun clutch.





10. Measure clearance between overrun clutch retaining plate and snap ring.
If not within allowable limit, select proper retaining plate.

Specified clearance:
Standard: 1.0 - 1.4 mm (0.039 - 0.055 in)
Allowable limit: 2.0 mm (0.019 in)
Overrun clutch retaining plate: Refer to SOS.





11. Install drive plates, driven plates, retaining plate and dish plate for forward clutch.
Take care with the order and direction of plates.
12. Install snap ring for forward clutch.





13. Measure clearance between forward clutch retaining plate and snap ring.
If not within allowable limit, select proper retaining plate.

Specified clearance:
Standard: 0.45- 0.85 mm (0.0177 - 0.0335 in)
Allowable limit: 1.85 mm (0.0128 in)
Forward clutch retaining plate: Refer to SDS.





14. Check operation of forward clutch.
Refer to "DISASSEMBLY" in "Forward Clutch and Overrun Clutch".





15. Check operation of overrun clutch.
Refer to "DISASSEMBLY" in "Forward Clutch and Overrun Clutch".