DS22 and DS25B Brake Systems

For additional information see Brake Spring Removal and Installation Notes, and Notes, Warnings, and Hints. Fundamentals and Basics

Exploded View:

Brake Adjuster:

NOTES: Before installing new shoes, rotate nut until adjuster rod is at its shortest point.

Pay attention to the direction of adjuster:
^ Left brake...Left-hand threaded adjuster
^ Right brake...Right-hand threaded adjuster

Parking Brake Cable To Toggle Lever:

1. Fit toggle lever to brake shoe with retainer clip.

Grease Contact Areas:

2. Apply brake grease to the contact areas shown.

DS22, DS25B:

^ Install all the parts by referring to the images above.
^ Be careful not to damage wheel cylinder piston boots.
^ After installation is completed, adjust shoe-to drum clearance.
Refer to Brake Shoe Adjustments. Adjustments

Installing Adjuster Cable:

TECH TIPS: Place adjuster cable by pulling adjusting lever upward.

Crank Lever Adjustment:

After installing crank lever on back plate, make sure that there is no play between crank lever and back plate when pulling crank lever. If play exists, adjust bolt A and lock nut B.