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Front Disc Brake Caliper: Reassembly

  1. Apply brake fluid to sliding portions of piston and caliper bore. Apply rubber grease to inside of dust seals. Install piston seal in bore. Install dust seal on piston and slide piston into caliper bore. Secure dust seal in piston groove and caliper groove.
  2. Apply multipurpose grease to sub pin rubber bushing, main pin, and sub pin. Install seals, sub pin rubber bushing, sub pin, and main pin. Apply grease to disc pad-to-caliper mount contact portions. Install caliper mount to caliper body.
  3. Install caliper assembly without pads or retainer to knuckle spindle. Install upper pin bolt. Install disc pads, shims, retainer and rotate caliper down into position. Install lower pin bolt. When caliper assembly is mounted on vehicle, turn rotor to ensure there is no excessive drag. Install front brake hose and bleed brake system.
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