Inspection Procedure 8: ABS-ECU power supply circuit system: Diagnosis
Required Special Tools:
- MB991958 Scan Tool (M.U.T.-III Sub Assembly)
- MB991824: Vehicle Communication Interface (V.C.I.)
- MB991827 M.U.T.-III USB Cable
- MB991910 M.U.T.-III Main Harness A
- MB991974: ABS check harness
- STEP 1. Battery check
Refer to BATTERY TEST .
Q: Is the battery in good condition?
- YES: Go to Step 3.
- NO: Charge or replace the battery. Then go to Step 2.
- STEP 2. Charging system check
Refer to GENERATOR OUTPUT LINE VOLTAGE DROP TEST .
Q: Is the charging system in good condition?
- YES: Go to Step 3.
- NO: Repair or replace the charging system component(s).
- STEP 3. Connector check: A-03 ABS-ECU connector
Q: Is the check result normal?
- YES: Go to Step 4.
- NO: Repair the damaged connector.
- STEP 4. Fusible link check: Check the fusible link No. 27.
Q: Is the check result normal?
- YES: Go to Step 6.
- NO: Go to Step 5.
- STEP 5. Resistance measurement at A-03 ABS-ECU connector
- Disconnect the ABS-ECU connector, connect special tool ABS check harness (MB991974) to the harness-side connector, and then measure the resistance at the special tool connector side.NOTE: Do not connect the special tool ABS check harness (MB991974) to ABS-ECU.
- Disconnect the fusible link No. 27.
- Measure the resistance between the terminal No. 26 and the body ground.
OK: No continuity
Q: Is the check result normal?
- Disconnect the ABS-ECU connector, connect special tool ABS check harness (MB991974) to the harness-side connector, and then measure the resistance at the special tool connector side.
- STEP 6. Check the fusible link No. 26.
Q: Is the check result normal?
- YES: Go to Step 8.
- NO: Go to Step 7.
- STEP 7. Resistance measurement at A-03 ABS-ECU connector
- Disconnect the ABS-ECU connector, connect special tool ABS check harness (MB991974) to the harness-side connector, and then measure the resistance at the special tool connector side.NOTE: Do not connect the special tool ABS check harness (MB991974) to ABS-ECU.
- Measure the resistance between the terminal No. 13 and the body ground.
OK: No continuity
Q: Is the check result normal?
- Disconnect the ABS-ECU connector, connect special tool ABS check harness (MB991974) to the harness-side connector, and then measure the resistance at the special tool connector side.
- STEP 8. Check the fuse No. 12
Visually check for open circuit in the fuse No. 12.
Q: Is the check result normal?
- YES: Go to Step 11.
- NO: Go to Step 9.
- STEP 9. Connector check: C-128 intermediate connector, C-317 ETACS-ECU connector
Q: Is the check result normal?
- YES: Go to Step 10.
- NO: Repair the defective connector.
- STEP 10. Resistance measurement at A-03 ABS-ECU connector
- Disconnect the C-317 ETACS-ECU connector.
- Disconnect the ABS-ECU connector, connect special tool ABS check harness (MB991974) to the harness-side connector, and then measure the resistance at the special tool connector side.NOTE: Do not connect the special tool ABS check harness (MB991974) to ABS-ECU.
- Measure the resistance between the terminal No. 7 and the body ground.
OK: No continuity
Q: Is the check result normal?
- STEP 11. Fusible link check: Check the fusible link No. 34.
Q: Is the check result normal?
- YES: Go to Step 14.
- NO: Go to Step 12.
- STEP 12. Connector check: C-309 ETACS-ECU connector
Q: Is the check result normal?
- YES: Go to Step 13.
- NO: Repair the damaged connector.
- STEP 13. Resistance measurement at C-309 ETACS-ECU connector
- Removal the fusible link No. 34.
- Disconnect the C-309 ETACS-ECU connector, and then measure the resistance at the connector side.
- Measure the resistance between the terminal No. 1 and the body ground.
OK: No continuity
Q: Is the check result normal?
- STEP 14. Voltage measurement at the A-03 ABS-ECU connector
- Disconnect the ASC-ECU connector, connect special tool ABS check harness (MB991974) to the harness-side connector, and then measure the voltage at the special tool connector side.NOTE: Do not connect the special tool ABS check harness (MB991974) to ASC-ECU.
- Measure the voltage between terminal No. 26 and body ground.
OK: Approximately system voltage
Q: Is the check result normal?
- YES: Go to Step 15.
- NO: The open circuit may be present in the power supply circuit. Repair the wiring harness between the A-03 ABS-ECU connector terminal No. 26 and the fusible link No. 27. Then go to Step 27.
- Disconnect the ASC-ECU connector, connect special tool ABS check harness (MB991974) to the harness-side connector, and then measure the voltage at the special tool connector side.
- STEP 15. Voltage measurement at the A-03 ABS-ECU connector
- Disconnect the ABS-ECU connector, connect special tool ABS check harness (MB991974) to the harness-side connector, and then measure the voltage at the special tool connector side.NOTE: Do not connect the special tool ABS check harness (MB991974) to ABS-ECU.
- Measure the voltage between terminal No. 13 and body ground.
OK: Approximately system voltage
Q: Is the check result normal?
- YES: Go to Step 16.
- NO: The open circuit may be present in the power supply circuit. Repair the wiring harness between the A-03 ABS-ECU connector terminal No. 13 and the fusible link No. 26. Then go to Step 27.
- Disconnect the ABS-ECU connector, connect special tool ABS check harness (MB991974) to the harness-side connector, and then measure the voltage at the special tool connector side.
- STEP 16. Measure the voltage at the C-309 ETACS-ECU connector.
- Disconnect the connector, and measure at the wiring harness-side connector.
- Measure the voltage between the terminal No. 1 and the body ground.
OK: Approximately system voltage
Q: Is the check result normal?
- YES: Go to Step 17.
- NO: The open circuit may be present in the power supply circuit. Repair the wiring harness between the C-309 ETACS-ECU connector terminal No. 1 and fusible link No. 34. Then go to Step 27.
- STEP 17. Connector check: C-317 ETACS-ECU connector
Q: Is the check result normal?
- YES: Go to Step 18.
- NO: Repair the damaged connector.
- STEP 18. Measure the voltage at the C-317 ETACS-ECU connector.
- Measure by backprobing without disconnecting the connector.
- Turn the ignition switch to the "ON" position.
- Measure the voltage between the terminal No. 6 and the body ground.
OK: Approximately system voltage
Q: Is the check result normal?
- YES: Go to Step 21.
- NO: Go to Step 19.
- STEP 19. Connector check: C-212 ignition switch connector
Q: Is the check result normal?
- YES: Go to Step 20.
- NO: Repair the damaged connector.
- STEP 20. Check the harness wire between C-212 ignition switch connector terminal No. 2 and C-317 ETACS-ECU connector terminal No. 6.
- Check the communication lines for open circuit and short circuit.
Q: Is the check result normal?
- YES: Diagnosis the ignition switch (Refer to Ignition - TROUBLE SYMPTOM CHART ).
- NO: Repair the wiring harness, and then go to Step 27.
- STEP 21. Measure the voltage at the C-317 ETACS-ECU connector.
- Measure at ETACS-ECU side connector.NOTE: Do not disconnect the connector.
- Turn the ignition switch to the "ON" position.
- Measure the voltage between terminal No. 5 and the body ground by backprobing.
OK: Approximately system voltage
Q: Is the check result normal?
- YES: Go to Step 23.
- NO: Go to Step 22.
- Measure at ETACS-ECU side connector.
- STEP 22. Check the harness wire between A-03 ABS-ECU connector terminal No. 7 and C-317 ETACS-ECU connector terminal No. 5.
- Check the harness wire for short circuit.NOTE: Prior to the wiring harness inspection, check intermediate connector C-128, and repair if necessary.
Q: Is the check result normal?
- Check the harness wire for short circuit.
- STEP 23. Connector check: C-128 intermediate connector
Q: Is the check result normal?
- YES: Go to Step 24.
- NO: Repair the damaged connector.
- STEP 24. Voltage measurement at A-03 ABS-ECU connector
- Disconnect the ABS-ECU connector, connect special tool ABS check harness (MB991974) to the harness-side connector, and then measure the resistance at the special tool connector side.NOTE: Do not connect the special tool ABS check harness (MB991974) to ABS-ECU.
- Turn the ignition switch to the "ON" position.
- Measure the voltage between terminal No. 7 and body ground.
OK: Approximately system voltage
Q: Is the check result normal?
- YES: Go to Step 25.
- NO: The open circuit may be present in the power supply circuit. Repair the wiring harness between the A-03 ABS-ECU connector terminal No. 7 and the C-317 ETACS-ECU connector terminal No. 5. Then go to Step 27.
- Disconnect the ABS-ECU connector, connect special tool ABS check harness (MB991974) to the harness-side connector, and then measure the resistance at the special tool connector side.
- STEP 25. Resistance measurement at A-03 ABS-ECU connector
- Disconnect the ABS-ECU connector, connect special tool ABS check harness (MB991974) to the harness-side connector, and then measure the resistance at the special tool connector side.NOTE: Do not connect the special tool ABS check harness (MB991974) to ABS-ECU.
- Measure the resistance between the terminal No. 1 and the body ground, and between the terminal No. 14 and the body ground
OK: Continuity exists (2 Ω or less)
Q: Is the check result normal?
- YES: Go to Step 26.
- NO: An open circuit may be present in the ground circuit. Repair the wiring harness between the A-03 ASC-ECU connector terminal No. 1 and the body ground, and between the A-03 ASC-ECU connector terminal No. 14 and the body ground. Then go to Step 27.
- Disconnect the ABS-ECU connector, connect special tool ABS check harness (MB991974) to the harness-side connector, and then measure the resistance at the special tool connector side.
- STEP 26. Retest the system.
Make sure that the M.U.T.-III cable is properly connected and the V.C.I. switch is ON,
Q: Is the communication with scan tool possible?
- YES: Intermittent malfunction (Refer to HOW TO COPE WITH INTERMITTENT MALFUNCTION ).
- NO: Replace the hydraulic unit (integrated with ABS-ECU) (Refer to HYDRAULIC UNIT ). Then go to Step 27.
- STEP 27. Retest the system.
Q: Is the communication with scan tool possible?
- YES: Return to Step 1.
- NO: The procedure is complete.