Inspection Procedure 2: Engine Overheating: Diagnosis
- STEP 1. Remove the radiator cap and check for coolant contamination.
Q: Is the coolant contaminated with rust and oil?
YES : Replace the coolant (Refer to ENGINE COOLANT CHANGE ). Then go to Step 5.
NO : There is no action to be taken. Go to Step 2.
- STEP 2. Check the radiator cap valve opening pressure.
NOTE: Be sure that the cap is clean before testing. Rust or other foreign material on the cap seal will cause an improper reading.
- Use a cap adapter to attach the cap to the tester.
- Increase the pressure until the gauge indicator stops moving.
Minimum limit: 83 kPa (12 psi)
Standard value: 93 - 123 kPa (14 - 18 psi)
Q: Does the reading remain at or above the minimum limit?
YES : Go to Step 3.
NO : Replace the radiator cap. Then go to Step 5.
- STEP 3. Check thermostat operation.
Refer to INSPECTION .
Q: Does the thermostat operate correctly?
YES : Go to Step 4.
NO : Replace the thermostat (Refer to REMOVAL AND INSTALLATION ). Then go to Step 5.
- STEP 4. Check the drive belt for slippage or damage.
Refer to DRIVE BELTS (CHECK CONDITION) .
Q: Is the drive belt loose or damaged?
YES : Adjust or replace the drive belt. Then go to Step 5.
NO : There is no action to be taken.
- STEP 5. Retest the system.
Check the engine coolant temperature.
Q: Is the engine coolant temperature abnormally high?
YES : Return to Step 2.
NO : The procedure is complete.