Brake Pedal Height Check
- Turn up the floor carpet under the brake pedal.
- Remove the stoplight switch (Refer to BRAKE PEDAL ).
- Use a needle or similar tool to measure the dimension A in the illustration (distance from the dash panel pad surface to the dash panel).
- Measure the dimension B in the illustration (distance from the pedal pad surface to the dash panel pad surface).
- Make sure that the total of the dimensions A and B measured in Steps 2 and 3 (brake pedal height) is within the standard value.
Standard value (A+B): 219.8 - 227.8 mm (8.7 - 9.0 inches)
- When the brake pedal height is not within the standard value, inspect the brake pedal in the following procedure.
- Remove the brake pedal assembly (Refer to BRAKE PEDAL ).
- Check the removed brake pedal assembly for distortion, and replace it when deformed (Refer to BRAKE PEDAL DISTORTION CHECK ).
- Install the brake pedal assembly (Refer to BRAKE PEDAL
).NOTE: When installing, compress the dash panel pad.
- Measure the brake pedal height again, and make sure that it is within the standard value (A+B).
When the measured value is not within the standard value, measure the dimension C in the illustration (distance from the stud bolt end to the clevis hole center), and make sure it is within the standard value (C).
Standard value (C): 75.8 - 80.2 mm (2.98 - 3.16 inches)
- When the measured value is not within the standard value (C), replace the brake booster (Refer to REMOVAL AND INSTALLATION < EXCEPT RALLIART > or REMOVAL AND INSTALLATION < RALLIART > ).
- After checking the brake pedal height, install the stoplight switch in the following procedure:
- Insert the stoplight switch into the key hole on the plate.
- While holding the brake pedal upwards, push in the stoplight switch to the stop position.
- Lock the stoplight switch body by twisting it clockwise.
- Check that the clearance between the stoplight switch and the pedal stopper is as shown in the illustration.CAUTION: Make sure that the stoplight is not illuminated when the brake pedal is not depressed.
- Connect the stoplight switch connector.
- Check the key interlock mechanism and the shift lock mechanism (Refer to SHIFT LOCK MECHANISM CHECK < TC-SST > or SHIFT LOCK MECHANISM CHECK < CVT >).
- Recover the floor carpet under the brake pedal.