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Home >> Mitsubishi >> 2014 >> Lancer ES Sportback >> Repair and Diagnosis >> Body & Frame >> Windows >> Door & Window - With Diagnostics - Lancer >> On-Vehicle Service >> Door Fit Adjustment

Door Fit Adjustment

Required Special Tools: 

CAUTION:
  • Do not rotate special tool MB991164 with a torque of over 98 N.m (72 ft-lb).
  1. When the clearance between the door and the body is uneven
    1. Apply protective tape to the fender around the hinge installation position and door edge.
    2. Remove the splash shield front < Front door only > (Refer to REMOVAL AND INSTALLATION ).
    3. Remove the center pillar trim, lower < Rear door only > (Refer to INTERIOR TRIM ).
    4. Use special tool MB990900 or MB991164 to loosen the hinge mounting bolts on the body side, and then adjust the clearance around the door so that it is uniform on all sides.
    5. Move the door to adjust until the clearance around the door is even.
      Fig 1: Identifying Special Tool MB990900/MB991164
      G05384143
  2. When the door is not flush with the vehicle body surface.
    1. Loosen the door-side hinge mounting bolts.
      NOTE: The non-adjusting bolts have been installed as a factory setting. To adjust the leveling of the door, replace them with the adjusting bolts (MU001031).
      Fig 2: Identifying Door Hinge With Bolts
      G05384144
    2. Move the door to adjust so that the door is flush with the vehicle body.
    3. Tighten the door-side door hinge mounting bolt to the specified torque.

      Tightening torque: 26 ± 6 N.m (19 ± 5 ft-lb) 

      Fig 3: Identifying Door-Side Door Hinge Mounting Bolt
      G09627611
  3. If the door is stiff to lock and unlock:
    CAUTION:
    • To adjust the striker, always turn the ignition switch to "LOCK" (OFF).
    1. Adjustment using the striker (toward the inside of the vehicle and vertical direction)

      Install a temporary bolt instead of the striker mounting bolt, and use special tool MB990939 and a hammer to tap the bolt in the desired direction.

      Fig 4: Installing Temporary Bolt Using Special Tool MB990939 And Hammer
      G05384146
    2. Adjustment by using the striker (toward the outside of the vehicle)

      Use special tools MB990211 and MB990243 to pull the striker toward the outside of the vehicle.

      Fig 5: Pulling Striker Toward Outside Of Vehicle Using Special Tools MB990211 And MB990243
      G05384147