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Home >> Mitsubishi >> 2010 >> Lancer ES, Standard >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel Supply System - Lancer >> On-Vehicle Service >> Fuel Level Sensor (Sub) Replacement (2.0L Engine Turbo)

Fuel Level Sensor (Sub) Replacement (2.0L Engine Turbo)

  1. Remove the rear seat cushion assembly (Refer to REAR SEAT ASSEMBLY .)
  2. Remove the floor inspection lid (RH.)
    Fig 1: Removing Floor Inspection Lid (RH)
    G06671691Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  3. Disconnect the fuel level sensor (sub) connector.
    Fig 2: Identifying Fuel Level Sensor Connector
    G06671692Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    CAUTION: Pay attention not to damage the fuel level sensor (sub) and the float of the fuel level sensor (sub) when removing it from the fuel tank through the service hole.
  4. Remove the fuel level sensor (sub) mounting nuts, and remove the fuel level sensor (sub) from the service hole.
  5. Replace the fuel level sensor (sub) gasket with a new one.
    CAUTION:
    • Pay attention not to damage the fuel level sensor (sub) and the float of the fuel level sensor (sub) when installing it to the fuel tank through the service hole.
    • When installing the fuel level sensor (sub) to the fuel tank, check that the float of the fuel level sensor (sub) moving area moves smoothly.
      Fig 3: Locating Fuel Level Sensor Mounting Nuts
      G06671693Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  6. Install the fuel level sensor (sub) to the fuel tank through the service hole, and tighten the mounting nuts to the specified torque.

    Tightening torque: 2.5 ± 0.4 N.m (22 ± 4 in-lb) 

  7. Connect the fuel level sensor (sub) connector.
  8. Install the floor inspection lid (RH.)
  9. Install the rear seat cushion assembly (Refer to REAR SEAT ASSEMBLY .)