Malfunction of the ignition switch power supply system: Diagnosis
Required Special Tools:
- MB992006: Extra fine probe
- MB991223: Harness set
- STEP 1. Check ignition switch connector C-308 for loose, corroded or damaged terminals, or terminals pushed back in the connector.
Q: Is ignition switch connector C-308 in good condition?
- YES: Go to Step 2.
- NO: Repair the defective connector.
- STEP 2. Check the battery power supply circuit to the ignition switch. Measure the voltage at ignition switch connector C-308.
- Disconnect the connector, and measure at the wiring harness side.
- Measure the voltage between terminal 1 and ground.
- The voltage should measure approximately 12 volts (battery positive voltage).
Q: Is the measured voltage approximately 12 volts (battery positive voltage)?
- YES: Go to Step 4.
- NO: Go to Step 3.
- STEP 3. Check the Wiring harness between ignition switch connector C-308 (terminal No. 1) and fusible link (4). NOTE: Prior to the wiring harness inspection, check intermediate connector C-24, and repair if necessary.
- Check the battery power supply line for open circuit.
Q: Is the check result normal?
- YES: Go to Step 5.
- NO: Repair the wiring harness.
- Check the battery power supply line for open circuit.
- STEP 4. Check the ignition switch.
Remove the ignition switch. Then check continuity between the switch terminal.
IGNITION KEY POSITION CHARTIgnition key position Terminal number Normal condition LOCK 1-2, 1-4, 1-5, 1-6 No continuity ACC 1-6 Continuity exists (2 ohms or less) ON 1-2, 1-4, 1-6 Continuity exists (2 ohms or less) START 1-2, 1-5 Continuity exists (2 ohms or less) Q: Is the ignition switch in good condition?
- YES: Go to Step 5.
- NO: Replace the ignition switch.
- STEP 5. Retest the system.
Q: When the ignition switch is operated, do the equipment and system work normally?
- YES: The trouble can be an intermittent malfunction (Refer to HOW TO COPE WITH INTERMITTENT MALFUNCTION ).
- NO: Return to Step 1.