Inspection & Replacement

Ensure valve stem diameter is within specification and check valve stem clearance. Clearance should be within specification. See ENGINE SPECIFICATIONS tables.
If clearance exceeds service limits, valve guide can be replaced with an oversized valve guide. See OVERSIZED VALVE GUIDE SPECIFICATIONS table.
CAUTION: Measure valve guide installed height prior to removal as installed height may not be available from manufacturer. Intake valve guides are shorter in length than exhaust valve guides.
On Precis models, Valve Guide Remover/Installer (09222-21200) is used to remove valve guide from cylinder head.
On Mirage models, use suitable tool to remove valve guide. On all models, drive valve guide out toward cylinder block area of cylinder head.
Machine cylinder head valve guide bore to specification for oversized valve guide. See OVERSIZED VALVE GUIDE SPECIFICATIONS table.
Using valve guide installer or suitable tool, press new guides into cylinder head from top. If valve guide installer is used, valve guide is installed to a predetermined height. Ensure valve guide is installed to original height and proper length valve guide is installed. Intake valve guides are shorter in length than exhaust valve guides.
CAUTION: DO NOT install valve guide with the same diameter as that removed.
Check guide clearance with new valve and ream as necessary and check valve seat contact.

OVERSIZED VALVE GUIDE SPECIFICATIONS

Size Mark

Guide Size In. (mm)

Cyl. Head Bore In. (mm)

Precis ⁽¹⁾

.002 (.05)

.5138-.5145 (13.050-13.068)

.010 (.25)

.5216-.5224 (13.249-13.269)

.020 (.50)

.5315-.5323 (13.500-13.520)

Mirage ⁽²⁾

.002 (.05)

.4744-.4751 (12.050-12.068)

.010 (.25)

.4823-.4830 (12.250-12.268)

.020 (.50)

.4921-.4928 (12.500-12.518)

⁽¹⁾	On Precis models, installed valve guide height is.5394-.5630" (13.700-14.300 mm).

⁽²⁾	Installed valve guide height information not available from manufacturer. Measure valve guide height prior to removal and install replacement guide to the same dimension.